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Pigment Filtration
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Project Profile:Bayer Corp., West Virginia, USA

The Verti-Press high presure filtration system  maximize production rate, and allows the end user to produce a pure, quality product, as quickly, and as efficiently as possible.
DATA:
End User:

Location:
Commissioned: Units:
Production Rate:
Process:

Bayer (Lanxess) Corporation
(Specialty Chemical Manufacturer)
West Virginia, USA
April, 1999
(1) VP-100-7(8) - Hastelloy C-276, AL6XN
25 Million Pounds/year pigment production
Filtering, PH adjusting, washing, and dewatering of yellow iron oxide pigme

 

Process Description:

The Bayer (Lanxess) facility produces Red, Black, and Yellow Iron Oxide pigment for use in productions of paints and colorants. Bayer (Lanxess) takes waste irons produced from the steel making process and implements a propriety process to crystallize the slurry in a tower back reactor.

The Verti-Press filter is the key device implemented in this process as it filters, ph adjusts, washes, and dewaters this specialty chemical product.

The Verti-Press filter washes, and dewaters this specialty chemicals fast...

Previous to installation of the Verti-Press Filter, Bayer (Lanxess) utilized rotary vacuum drum filters to filter, wash, and dewater the product. After conducting an extensive engineering study, and testing a variety of pieces of equipment, the Verti-Press was selected as the best available technology to improve their process.

Two key features of the Verti-Press filter that gave this product the technical advantage during the extensive evaluation were:

  1. its ability to efficiently wash the product via the robust plug flow wash design.
  2. the chamber isolation feature which allows the unit to continue to operate with any permutation of chambers offline.

These two advantages maximize production rate, and allows the end user to produce a pure, quality product, as quickly, and as efficiently as possible.

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