Monthly Archives: February 2017

Why Your Company Needs A Mist Collector

From large machinery air quality, successful companies understand realistic safeguards are needed to protect their workers from the dangers that are inherent to industrial environments.

Oftentimes, these safeguards not only protect workers’ health, but they also have a significant positive impact on the efficiency of your process.

Companies that choose to invest in these safeguards help keep their employees safe and can make more money in the process.

Iron-Clad Ways To Improved Workplace Health

As is often the case, when coolants and oils are sprayed onto parts during cutting, honing, and grinding processes, oil mist is released into the air. If good mist collectors are not installed, this oily mist will leave the machine and escape into the air.

Don’t be mislead, this mist is not healthy for humans to breathe.

Limiting lung exposure to this byproduct of CNC machining has measured benefits for your workers’ health. In addition to the respiratory issues that can result from the inhalation of oil mist, long term exposure can cause skin disease.

The current OSHA standard for mineral oil in air is 5 mg/m3. Air passed through HEPA filters generally has 0.5 mg/m3 of oil mist, 10X below OSHA standards.

Mist collectors are regularly mounted to the cutting machine and prevent oil mists from entering shop air. HEPA filters can prevent this from happening by removing most particulate from the air stream.

Impressive Maintenance & Efficiency

Filtra-Systems has designed coolant filtration systems for industrial applications for almost 40 years, which is why we appreciate the need for robust solutions that require little maintenance to ensure optimum output with little downtime.

Systems that lack mist collectors increase maintenance problems because mist accumulates on the walls, floors, and machines. Just as importantly, systems that lack mist collectors must spend money on additional coolant to add to the system in order to make up for the volume lost to the air. Both of these issues can cost a company time, money and many other headaches.

Discover The Filtra-Systems Advantage

Filtra-Systems Gen II Mist Collectors have several distinct advantages over competing collectors. The vast majority of coolant can be returned to the machine because it is mounted directly to the CNC machine, before any ductwork. The centrifugal separator protects the disposable HEPA filter, minimizing the cost of replacement media and downtime during change-outs.

Designed with our customers in mind, our oil mist collector will improve your company’s bottom line and protect the health of your workers.

Contact us today and make your mist collection make an impact.

Customized Filtration Solutions: Mining & Chemical Industries

Ensuring all companies involved in the mining and chemical industries have access to the necessary industrial water filtration systems, Filtra-Systems has been working with clients like you on a continual basis to ensure you get accurate, sustainable and profitable filtration technology.

For instance, since no two manufacturers’ processes or facilities are the same, Filtra-Systems offers you customized filtration solutions to fit your needs.

Tap Into These Proven Mining And Chemical Solutions

Filtra-Systems has been meeting our clients’ diverse needs by offering powerful custom engineered filtration systems for almost 40 years.

Because of our customer’s fluctuating demands, tailored systems are designed to be compatible with your existing and future systems guaranteeing the right filter technology is used with its required applications.

Valuable Solutions Include:

Customized Filtration Solutions And Its Many Perks

At the end of the day, most solutions depend entirely on what filtration system is being used. The right filtration solutions are necessary to optimize the unique needs of your company.

Water filtration companies that create innovative technology based on current industrial filtration system trends are the companies to choose when it comes to mining and chemical needs.

Each filtration product must be thoroughly tested and built with the most optimal information and technology; once the industrial water filtration meets that criteria, it can be customized to any company’s exact needs.

Improve Operating Efficiency Through Custom Filtration Solutions

Every filter varies depending on the company. For reference, Filtra-Systems has worked with a broad range of clientele over a substantial span of time, and this has given us a thorough understanding of how to optimize workflow through the use of customized filtration systems.

Understandably, certain companies have concerns about specific applications and almost all can be solved through the services of a custom filtration systems company like Filtra-Systems.

When used correctly and for specific purposes, an industrial filtration system can have a highly beneficial impact on the efficiency of an operation as a whole. Filtra-Systems understands this, which is why we tailor each of their filtration systems to our customer’s needs, using state of the art technology.

Looking to optimize your workflow? Filtra-Systems is the company to contact today.

Exploring The Benefits Of Walnut Shell Media Filters

Filtra-System is known for helping overcome the limits of regular bed type industrial water filters. How? We leverage a maximum efficiency design for bed regeneration, which is utilized in both the STiR Walnut Shell Filter and Hydromation Deep Bed Filter.

The design, construction, and application of these walnut shell filters are a direct result of our  attention to client feedback throughout thirty-nine years of operation.

The Hydromation Walnut Shell Media Filter is now used in hundreds of applications worldwide, in a variety of settings.

Continue reading because this post explains why industries should consider these tested and proven walnut shell filters.

A Truly Unique System

Hydromation Walnut Shell Media Filters are unique because the media scrubbing cycle automatically regenerates the filter media during every backwash cycle.

This backwash cycle happens in cases when the filter bed becomes loaded with contaminants. The backwash is signaled by an automatic preset time notification or when an increase in filter bed pressure differential is observed.

Endlessly Leading In The Chemical And Mining Filtration Fields

Hydromation Walnut Shell Media Filters are field leaders in the mining and chemical industries. These walnut shell filters are deep bed, downflow media filters and are made for oily industrial water filtration.

Here are the ways that these filtration systems work:

  • Liquid passes through the media bed
  • All oil and solids are effectively trapped in the bed
  • These oils and solids can easily be backwashed away from the media bed through Filtra-Systems patented rotating media scrubber design
  • Chemicals, surfactants, and air sparging cycles are unnecessary for the backwash to function properly

The Hydromation Walnut Shell Media Filter is the best available technology when it comes to backwashing the media bed. The design of the backwash assembly also permits the building of large horizontal units that can treat extremely high flow rates.

Automatic Operation

Hydromation Walnut Shell Media Filters are regularly used to eliminate insoluble hydrocarbons and suspended solids from oily wastewater, produced water, plant process water, cooling water, and groundwater in low to high water volume filtration applications.

Additionally, these walnut shell filters remove and treat oily residues, suspended solids, and metal hydroxides from industrial water in power generation, chemical, petrochemical, and metalworking applications.

Also, Hydromation Walnut Shell Media Filters offer industries the removal of suspended solids and hydrocarbons by increasing the throughput efficiency of conventional grade mixed-media or sand filters.

Customized To Your Needs

In addition to all of these standard benefits, the Hydromation Walnut Shell Media Filter is entirely customized to your needs.

Regardless of specific on-site requirements, Filtra-Systems provides all clients with the optimal size filter unit. Our support systems are also optimally set up, with lab analysis, engineering, installation, and customer support available worldwide.

Don’t have any experience with walnut shell filtration, contact Filtra-Systems for more information on the benefits of the Hydromation Walnut Shell Media Filter.

Why Should You Choose The Verti-Press Tower Filter Press?

By far, one of Filtra-Systems’ most highly respected products, the Verti-Press Tower Filter Press is ideal for the dewatering needs of several chemical and industrial mineral companies.

In fact, many heavy industrial companies use these dewatering filtration systems including Kodak, Bayer and Dofasco.

The Verti-Press’ signature characteristic is its vertically stacked columns, allowing for a minimal footprint. Sacrificing footprint does not mean cutting quality, as the Verti-Press produces dry and impressively solid cakes as well as a high wash efficiency.

ORIGINAL DESIGN

The Verti-Press features a stacked design that, while simple, allows companies to use their plant’s vertical space for their operational needs.

In the long run, tower filter presses take up far less horizontal space than traditional filter presses, meaning that there is more effective plant area.

A manufacturing or processing plant inherently comes with a lot of moving parts, both mechanical and human. Using these vertical filtration systems such as the Verti-Press can potentially be a key practice for employers looking to minimize safety risks in the workplace.

EASY MAINTENANCE

Having only a small number of moving parts in the Verti-Press means your company leaders can save a considerable amount of time, money on energy and maintenance costs.

On top of all that, the individual chambers found in the Verti-Press can easily be isolated, which supports routine maintenance to be scheduled entirely at the manager’s convenience.

HOW THE VERTIPRESS WORKS

Using a diaphragm, the Verti-Press squeezes the liquid mechanically from solid cakes. Once all of the liquid is pressed out, the remaining dry cakes potentially contain up to 94% solids.

Most notably, depending on the processing or manufacturing plant, a specified dryness might be needed for optimal processes. This is an operational system that allows plants to meet many requirements at all times.

HIGHEST YIELD

Through its operation, which combines full automation with high-speed cycling, the Verti-Press Tower Filter Press emerges with an extremely high solids output.

Thanks to its design, the Verti-Press can maximize efficiency in your manufacturing plants by running a dewatering cycle as low as five minutes.

Already known for delivering exemplary products such as the Hydromation Walnut Shell Media Filter, Filtra-Systems is proud to offer the Verti-Press as a versatile, reliable solution for companies that need an efficient way to wash and dewater slurries.

When minimizing your footprint and workplace safety risks without compromising yield is a priority, the Verti-Press could be your very best option to take a look at today Click here now because our helpful support team of experts is ready to help you.

Filtra-Systems has proven over and over how it’s possibles to get a cost-effective solution when you company is looking to drastically improve their operational efficiency.

Central Machine Tool Coolant Filtration Systems Customized For Your Applications

As a world leader in industrial filtration systems, Filtra-Systems has collaborated with a number of clients during a business run that exceeds 38 years. When it comes to coolant filtration systems meant for industrial use, there aren’t many more relevant options than Filtra-Systems.

Designing, customizing and installing filtration systems over the years, we have gained the type of experience that all industrial leaders gravitate towards when it comes to their coolant filtration demands.

Filtra-Systems team of engineers simply enjoys helping you get the perfect coolant filter to fit your specific application. Some of these filters include pressure, vacuum, and magnetic filters.

We’ll also help you get your central machine tool coolant filtration systems, built to meet and exceed your required temperature, flow rate, pressure, and clarity solution

HISTORY

Traditionally, central coolant filtration systems were placed below the level of the plant floor, in galleries or pits.

Years ago, floor trenches were used to transfer the dirty coolant from the machine tool to the coolant filter, which by necessity was located in a pit, under the sloping trench’s end.

MODERN USE

Today, most central filtration installations are right on the plant floor. This installation method does away with the trench; the pit must also be lined and officially deemed a confined space.

In cases where a central coolant filtration system is located on the plant floor, managers have the option to arrange operations based on current needs.

DESIGN

In almost all cases, the design of a central coolant filtration system is entirely dependent on a series of client specifications, including the following:

  • Chip Load
  • Pressure
  • Flow Rate
  • Temperature
  • Clarity Requirements
  • Preference for In Floor or Above Floor Design
  • Preference for Vacuum or Pressure Filters
  • Preference for Permanent Media or Disposable Filters
  • Component Specifications

Perhaps the most important thing to keep in mind about Filtra-Systems’ central machine tool coolant filtration systems is that they are entirely customizable. No two coolant filter applications are designed the same; each is built to suit a customer’s specific needs.

With over thirty patented products designed and built over more than 38 years of business, Filtra-Systems understands the endless demands that come with coolant filtration, and we manufacture filtration products that will match your demands.

When you want to see how Filtra-Systems can help you get the right central machine tool coolant filtration systems, contact us here now.

Recycling Wastewater With Industrial Water Filtration

Aside from proactively contributing to a greener company and environment, industrial water filtration can actually help your business be more efficient and profitable as well.

Recycling wastewater helps to continually lower costs, which lets you to focus your efforts on the more important areas of your company.

At the same time, investing in an industrial water filtration system, you not only invest in your financial well-being, but also in your overall efficiency and quality.

Briefly, industrial wastewater treatments typically remove suspended solids, oils and other contaminants so only clean, reusable water is used in your processes.

For certain, Filtra-Systems can provide you filtration equipment so that the quality of your water and the way you remove waste meets all the requirements of your industry. Recycling your wastewater also ensures that heavy manufacturing plants will continue to produce enough water volume for productivity while reducing the costs associated with purchasing fresh water.

Hands down, high-quality industrial water filtration systems from Filtra-Systems are an asset that can make a huge difference in productivity for your company. These proven technologies introduce new ways to purify water for industrial facilities across the country.

What if water filters reduced your disposal costs and allow for the reuse of process water? What if there were even more cost benefits which can be reached by implementing the perfect filtration system?

Filtra-Systems provides filtration systems that support the efficient use of water in your industry. Most filters are custom-designed to remove specific contaminants to fit your company’s operational needs. Cartridge filters, filter presses, bag filters, and walnut shell filters are some of the overlooked filter options, and each solution is truly customizable.

Contact a Filtra-Systems expert to discuss the options for recycling wastewater for your needs. Our team will make it easy for you to find a cost-effective industrial water filtration solution.

An Overview Of Coolant Filtration Methods

Filtra-Systems has a position as a world leader in industrial filtration systems. What does this mean to you?  Well, it means we have worked with thousands of customers creating custom filtration systems for their specific needs. All these experiences with clients help us understand that each filtration solution is different depending on the location and type of application that is in place.

This is definitely why we offer a huge variety of coolant filtration systems to fit your needs, including vacuum, pressure, gravity, magnetic, and bag filters.

These central machine tool coolant filtration systems are designed to provide you coolant filters and complete central coolant filtration systems that perform at the optimum pressure, flow rate, temperature, and clarity that is required for your individual operation.

As a worldwide leader in the custom engineered industrial water and coolant filtration system industry, Filtra-Systems has installed over 16,000 filtration systems around the world since we originated in 1979.

These tested and proven industrial water purification methods have been successful time and again thanks to our skilled team of engineers and designers.

Designing each of our new CNC machine tool coolant filters to your specific needs and requirements guarantees you get the perfect system. We partner with you from the initial stages of testing and design through the engineering phase, all the way to the installation and continuing maintenance and service.

We are proud of the quality products you’ll get and always strive to make you and your company as successful and satisfied by our products as all of our current clients. Research and development is a huge focus at Filtra-Systems.

Contact us today to discover more about how you’ll get your safe, reliable, and efficient filtration system for your specific needs.