Author Archives: Joe Haligowski

The 4 Things You Need to Know About Industrial Water Filtration

1. Long Run Savings Are Worth It

Would cheaper filters be a more effective solution financially? In the short term, a cheap filter option may seem appealing. The added costs of continual replacement of these filters has proven to be an ineffective method for cost savings and compromises the quality of the filtration. Filtra-Systems focuses on the fact that the long-term savings gained by investing in a quality industrial water purification system are more significant than buying cheaper filters in the short term.

2. Professional Advice Is Invaluable

Aside from the obvious costs of purchasing more filters and the time required to frequently replace them, a quality filtration system protects your equipment from unnecessary deterioration caused by untreated or poorly treated water. Even a great quality product is not useful if it is not the right product for the job. Filtra-Systems experts are available to answer your questions and find the right solution for your needs.

3. Cutting Edge Technology Is Crucial

The industrial water filtration industry is constantly expanding and changing. Therefore it is crucial that the technology that goes into Filtra-Systems products is the latest and most effective available. Ask a Filtra-Systems professional how patented technology such as the STiR filter is unrivaled against the competition.

4. Green Energy Is An Ultimate Goal

The green energy initiative is spreading across different industries, and companies are constantly trying to find opportunities to expand their green energy image. When labor and human error are decreased through the increased use of automated processes, the energy that is typically used for those manual process is reduced as well.

The Latest News in Industrial Water Filtration

California Drought

The impacts of the drought on the west coast are a growing concern for Californians. The identification of a long term solution that will build a secure future with purified water has become a top priority. As a result of the drought, it has become a wide accepted practice to use treated wastewater, or recycled water. A statewide survey by Xylem Inc found that 76% of people believe recycled water should be used as a long-term solution for managing water resources, regardless of whether or not a water shortage continues. Education about industrial water purification appears to be a major factor in the movement to use recycled water. The study shows that 89% of residents are more willing to use recycled water after reading an educational statement explaining the industrial water filtration process. 88% of residents agreed that a demonstration of the industrial water purification process would make them more comfortable with the process in general.

Flint Water Crisis

The city of Flint, Michigan is drawing national attention over the problems with tap water. For financial reasons, the state decided to temporarily switch Flint’s water source from Detroit city water to the Flint River until a new supply line to Lake Huron was ready. After the change in 2014 there was an uproar among the residents because of the dip in water quality. The mayor and governor both declared the water situation as a state of emergency. The National Guard was contacted to help deliver clean water to the city’s residents. It is situations like this that bring light to the importance of water treatment options.

How Filtra-Systems Creates Industrial Water Filtration Systems Tailored to Your Needs

The breadth of quality products available is the primary reason that Filtra-Systems is the preferred option for industrial filtration system needs. As the industry has grown and evolved, the number of providers of industrial water filtration equipment has dramatically increased. Filtra-Systems takes pride in the fact that we are on the cutting edge of any technological advancements in the industry. Whether it is cartridge filters, pressure filters, walnut shell media filter systems, or anything in between, there is an option for your company that can lead to more efficient operations.

Cutting edge products are only one part of identifying an effective industrial filtration system. One of the keys to optimization is to identify the right tool for the job. Fortunately, there are industrial water filtration system experts at Filtra-Systems readily available to help you find the right product for your business. Highly customized products require finely-tuned professionals to assess the situation that your company is in and reach the most optimal solution. Filtra-Systems experts provide insight across a wide variety of industries and can find a solution to fit your industrial filtration system needs. From pressure filters to cartridge filters, and everything in between, we have the solution that you are interested in for your industrial wastewater application.

Contact a Filtra-Systems professional today to learn about how our industrial water filtration options can save your company money, improve the quality of your treated water, and help preserve green energy.

Save Money with Automatic Filter Press Technology From Filtra-Systems

Looking for efficiency? Converting traditional manual processes to automated processes is a great place to start. When it comes to your industrial filtration system needs, Filtra-Systems’ Verti-Press offers a great alternative to replace your traditional manual filter press. How does an automatic filter press work differently? Conceptually, it operates the same as a manual plate and frame filter, except that the process doesn’t require a skilled laborer to monitor the process. Chambers are also oriented horizontally, to evenly distribute slurry across the filter belts. A diaphragm compresses filter cakes, further dewatering them, and helping to optimize process conditions.

What is the value of automation? Time, certainty, and energy savings can all be improved by an automatic pressure filter from Filtra-Systems. The fewer man-hours needed to operate a manual filter press, the more time that can be allocated towards other areas of the company. The automatic filter press can be rapidly cycled, and gone is the time spent manually scraping plates.

Without the need for workers to maintain the filter press, there is much less risk for human error. An automatic pressure filter substantially reduces the risk of operational mistakes. The automation results in a much more cost efficient process, is safer, and produces much more accurate results.

Companies are striving to increase their green energy impact on society. The initiative sweeping the industry to grow a green energy image is significant. Automatic filter presses from Filtra-Systems result in more energy efficient processes by reducing labor and human error that occurs in manual processes.

An In-Depth Look at Filtra-Systems Bag and Cartridge Filters

Filtra-Systems cartridge filters are an extremely flexible option for any industrial filtration system. There are multiple types of cartridge material offered, that can operate in temperatures between 0 and 248 degrees Fahrenheit. Filtra-Systems cartridges are available in nylon, polyester, or polypropylene in sizes from 0.2 to 100 micron. Whatever your cartridge needs may be, there is undoubtedly a solution that Filtra-Systems can provide.

Filtra-Systems cartridge filter housings were specifically designed to exceed the industry standards. Filtra-Systems offers cartridge filter housings that fit Type 226, Type 222, or DOE filter cartridges. Depending on the system, these cartridges are capable of processing anywhere from 1 to 1200 gallons per minute. Additionally, Filtra-Systems has specifically developed filter media to be used in cartridge filter housings that support whatever your filtration needs may be.

Bag filters are an opportunity for increased savings and reduced costs. Filtra-Systems offers a wide variety of filter bags. Some of the filter bag options include nylon monofilament mesh, activated carbon, and polyester bags. Additionally, Filtra-Systems offers filter bags for oil absorption and removal. The purpose of these filters is to trap and remove solid particulate while minimizing fiber migration and material bypass. Filtra-Systems filter bags are highly efficient and made to stand the test of time. Higher quality filter bags leads to fewer replacements and reduced maintenance costs.

The Future of Industrial Water Filtration: 5 Ways the Industry is Changing

According to the Food and Agriculture Organization, industrial water is the fastest growing industry of the global water market and industrial water filtration is a large part of that. It is anticipated to grow by more than 50% in the next five years, from $7 billion in 2015 to $11 billion in 2020.

1. The oil industry is expected to double to $4.5 billion in 2020. As a result, this will create opportunities for desalination technologies (desalination is an important part of enhanced oil recovery). It also presents a need to handle challenging wastewater streams for zero liquid discharge applications.

2. Technology suppliers in the food and beverage industry are developing anaerobic industrial water filtration treatment technologies that are more efficient and easier to operate. Additionally, industrial facility operators can use these industrial water filtration systems to take advantage of biogas production to increase energy efficiency.

3. The mining industry consistently faces competition for water resources. Additionally, they must also find a way to handle the higher volumes of wastewater. There is a large opportunity for improvement in this industry for removing cyanides from wastewater following the processing of gold ore.

4. It is reported that the majority of innovations in treatment technologies occurs in dissolved solids removal; the goal being to improve the efficiency of the reverse osmosis (RO) process by reducing energy usage. Another goal is to deal with the high TDS in RO reject water and produced water from unconventional oil & gas wells.

5. As the industrial water filtration industry grows it continues to become a large factor in other industries as well. Concerns associated with water scarcity are on the rise, and therefore industrial water filtration options become more of a prevalent topic. Industries such as chemical and pharmaceutical have started adopting more sustainable treatment practices and designs. Formerly, water treatment in these industries focused on pre-treatment requirements. Both of these industries have begun to take a different approach towards industrial water filtration within their plants. Developments in these industries are the reasons that the industrial water filtration industry is in a constant state of development and improvement.

3 Key Guidelines to Help You Select the Right Industrial Water Filtration Solutions

Selecting the right industrial water filter for your company is essential to reap all the benefits of the quality products that Filtra-Systems offers. In order to maximize performance and reduce costs while using an environmentally friendly product, you have to be able to identify the industrial water filter best suited to the specific needs of your company.

The options are widespread and the benefits extensive, but the task of choosing the most appropriate and effective product is not always as simple as you might assume. The good news is that well-trained Filtra-Systems professionals are readily available to answer any questions and help find an industrial water filtration system for your company.

There are three qualities in an industrial water filtration company to consider when seeking an appropriate solution for your company.

Innovation

Filtra-Systems takes pride in our technological advancement in the industrial water filtration industry. Innovation in the water filtration industry is crucial if you want to be able to maintain a strong long-term relationship with your filtration provider. Filtra-Systems aims to continually develop technologies that can be delivered to the customers and build a strong reputation within the industry. Technological advancements in the industry are what set a company apart from it’s competitors. When choosing an industrial water filtration service, a progressive and innovative filtration provider like Filtra-Systems can assure you that you will receive the most up to date service and technology available.

Customization

Typically, customization implies added costs. In the industrial water filtration industry, a custom solution means that the customer will receive a product that will meet their desired needs without paying for additional features that will not be utilized. Filtra-Systems is focused on efficiency, and by providing a custom fit product for you, the cost savings from reduced maintenance and increased quality will definitely make an impact on your financial statements.

Expert Support

It would be difficult for such a highly customized product to be supported by anything other than a trained professional. Filtra-Systems experts provide insight across a wide variety of industries and can find a solution to fit your needs. A quality product is only part of the equation with industrial water filtration, but identifying the proper solution for a specific purpose is equally important to maximize efficiency.

Contact a Filtra-Systems professional today to learn about how our industrial water filtration options can save your company money, improve the quality of your treated water, and help preserve green energy.

How to Find the Right Bag and Cartridge Filters

Filtra-Systems professionals are trained to assist a wide variety of industries and provide a custom solution to any specific need. Bag and cartridge filters are used across many different industries and it may not always be easy to find the most cost efficient and effective option available. Bag filters are used for the purpose of removing solid material from liquids.

Some applications include the treatment of industrial process water, wastewater, groundwater, and cooling water. A Filtra-Systems professional is trained to identify the most appropriate fit for your bag and cartridge filter needs. However, it is always useful to be aware of the differences across industries when choosing a bag and cartridge filter.

Bag filters, along with activated carbon or reverse osmosis, are frequently used to remove contaminants from water for water and wastewater purification. Wastewater filtration entails having enough capacity to eliminate all types and sizes of contaminants to meet regulations and provide safety.

Mining and chemical bag filters must be stainless steel (or better), and typically have an ASME stamp. Filtration systems in this industry are subject to detailed regulations. In most cases the process must be capable of filtering sub-micron particulate.

Bag filters in the brewing industry have multiple criteria in order to provide a quality product. These bag filters are used to separate grains from sugars, remove proteins that may effect the length of the fermentation process, and also to remove any unwanted solids prior to bottling.

A Filtra-Systems professional is waiting to find exactly the right bag or cartridge filter you need, whether it needs to be carbon steel or stainless steel.

3 Reasons an Automatic Filter Press Will Improve Performance and Reduce Costs

Filtra-Systems offers the most advanced automatic filter press available. Automated filter presses offer multiple opportunities to increase efficiency in plant operations. Filtra-Systems’ Verti-Press is an automatic pressure filter that is available in multiple sizes to meet any need. An automatic filter press offers a few major advantages over the traditional manual filter press.

Time Efficiency

Every company needs more time in the day to allocate towards the most important issues. A fully automatic filter press can be rapidly cycle and the time that is typically spent manually scraping plates is eliminated. The key is the vertically stacked chambers which offer flexibility and improve efficiency.

Accuracy

Human error can be a considerable factor when operating and maintaining a manual pressure filter. An automatic pressure filter significantly reduces the potential for error in operations. Automation results in a safer and much more cost efficient process to produce more accurate results.

Green Energy Efficiency

With the green energy initiative sweeping across industries, companies are constantly trying to find opportunities to expand their green energy image. When labor and human error are decreased the energy that is typically used for those manual processes is reduced. Automatic filter presses from Filtra-Systems result in a more energy efficient process.

How to Improve the Performance of Your Industrial Water Filtration Systems

Filtra-Systems patented STiR technology is unrivaled against competitors offerings. This technology is capable of cleaning 100% of the filter media during the backwash cycle. STiR industrial water filtration systems use black walnut shell media versus the more traditional sand filter.

Black walnut shell media is one byproduct of the food processing industry that provides incredible benefits for industrial water filtration systems. Not only does it provide a reliable filter that has a typical operation life of over 30 years, it also is proven to be extremely effective when compared against other filtration system alternatives. Filtra-Systems leads the industry in lowest percentage of backwash to throughput. Using STiR technology, only 1/2% of the throughput is used as backwash. 95% of suspended solids and 90% of oils and greases at 5 micron are removed, so waste is minimized.

The STiR technology offers a cutting edge advantage over the competition, but that’s not all Filtra-Systems has to offer. When it comes to your other industrial water filtration needs, Filtra-Systems has a wide selection of bag and cartridge filters as well. Offerings include polyester, polypropylene, nylon monofilament mesh, oil absorption, and activated carbon filter bags to polypropylene, nylon and polyester cartridge filters available in several different micron ratings.

Finding the most appropriate fit for your industrial filtration system is what contributes to the highest quality water. Filtra-Systems bag and cartridge filters are made to withstand wear and tear and have been rated to perform under temperatures as high as 338 F. You can rest assured that the quality of your Filtra-Systems products will stand the test of time under the most rigorous conditions. Contact a industrial water filtration system professional at Filtra-Systems to find out how our cutting edge product line can provide you with the best water for your company.