Category Archives: Coolant Filtration

Why Coolant Filters Are A Must For CNC Machining Applications

There are many reasons why your shop floor would use the latest in CNC coolant filtration systems to help keep the coolant system working properly.

Most folks in the industry are well aware of how much money coolant filtration systems can save a company over the course of a year and the lifetime of each machine. But this is only the beginning because filtration companies such as Filtra-Systems move towards the creation of systems that are more effective and efficient using a wide range of filtration mediums.

Poor Filtration Costs Time And Money

The simple reality is that in today’s manufacturing environment of ever-tightening budgets, the use of a poor-quality CNC coolant filter can lead to a range of problems.

Among the worst of these are the risk of metallic fines ending up in the coolant and the growth of bacteria.

A buildup of metallic fines within the coolant not only reduces the quality of machined parts, but also leads to accelerated wear throughout the machinery, causing damage to the pump, nozzles, and potentially the machine tool.

Why Not Do Things The Right Way?

Today’s machine industry is running machinery that operates faster and is working with metals that are more abrasive than those cut in the past. All of this places a huge demand on the coolant, and therefore the CNC coolant filter system.

Quite simply, it has become more necessary for modern coolant filtration systems to provide extremely stable and reliable performance.

There was a time when a machining facility might be able to get away with a CNC coolant filtration system that was cobbled together using parts from a variety of manufacturers or systems. In today’s high pressure, high-speed machining environment where extreme precision is more important than ever, this type of system is no longer good enough.

At Filtra-Systems, we offer turnkey chip processing and coolant filtration systems designed to provide your facility with continuous operation.

The reality is, whether you are manufacturing engine blocks, camshafts, axles, or any one of thousands of other products, our CNC coolant filters are designed to provide your machines with the cleanest possible coolant at all times.

Your Company, Your Coolant Filtration System

At Filtra-Systems we understand that no two clients have the same needs. To guarantee that we meet your specific needs, we offer you both central coolant systems and stand-alone units built to meet your requirements.

All these CNC coolant filter systems can be customized to meet your needs using pressure, vacuum, magnetic, and bag filters to ensure every drop of coolant sent back to your machines is as pure as possible.

The way we look at it, we’re here to help you keep your operating costs under control by reducing the wear and tear on your machinery. We accomplish this by providing the highest level of coolant filtration possible at all times.

Call us now, 248-427-9090 and we’ll help you get the perfect CNC coolant filter system faster and easier than ever before.

Discover How These 3 Industrial Processes Benefit From Filtration

See how our industrial filtration systems can benefit your business in these three different situations where our products have made a huge impact on the efficiency and cost-effectiveness of particular companies.

We have found it very easy to make claims regarding the abilities of your products, but what really counts is the ability to prove that your products work exactly as described.

Eastman Kodak

Eastman Kodak has been one of the leading names in imaging for decades, going back to the original personal cameras. At the Eastman Kodak facility located in the northwestern US, the company produces chemicals that are used to process a wide range of health imaging films.

Eastman Kodak had been using a rotary drum filtration system to filter, wash, and dewater their products. However, the company conducted a study to find a more effective and efficient process. Their research found that a vertical tower filter press would make a major difference.

The one chosen was the Filtra-Systems Verti-Press because it offered far superior efficiency and the ability to operate with any arrangement of chambers offline (for maximum maintenance versatility).

The Modern CNC Machine Shop Floor

For decades the average CNC machine shop used a central coolant system that utilized trenches in the floor as a way to transfer contaminated coolant from the various machines to a central pit.

These filters were typically located at the end of a sloped trench. Not only was this highly inefficient, but in many instances, routine maintenance was very difficult and costly.

Today, CNC facilities are installing a centralized machine tool coolant filtration system that is located on the floor rather than under it.

Not only does this system do away with the need for trenches running under the floor, it also allows management to modify the number of filters. In fact, the entire system, as their facility or needs change.

The STiR Industrial Water Filter

Achieving the highest possible level of wastewater filtration is more important than ever because regulations have become more stringent.

By contrast, while industrial water filters using sand, anthracite, and carbon media have their uses, they have always been susceptible to media failure due to fouling. This leads to increased downtime and expense, as the filter media must be changed on a regular basis.

By way of comparison, our patented STiR technology has been tested and proven to remove up to 95% of suspended solids, and 90% of insoluble hydrocarbons from your wastewater.

More importantly, our STiR industrial water filters do not need the addition of chemicals to achieve these results. Individual units that can process fro 50-6,500 gpm, and will be happy to build you complete systems that are ready to be installed.

By the way, over the past 40 years, we have found that there is no such thing as one size fits all when it comes to industrial wastewater filtration. That’s why we offer a complete range of custom water filtration systems which can be used to improve your business’ efficiency while reducing  your operating costs.

Contact us today, we’d love to help you to solve your toughest wastewater problems!

Why Your Company Needs A Mist Collector

From large machinery air quality, successful companies understand realistic safeguards are needed to protect their workers from the dangers that are inherent to industrial environments.

Oftentimes, these safeguards not only protect workers’ health, but they also have a significant positive impact on the efficiency of your process.

Companies that choose to invest in these safeguards help keep their employees safe and can make more money in the process.

Improved Workplace Health

As is often the case, when coolants and oils are sprayed onto parts during cutting, honing, and grinding processes, oil mist is released into the air. If good mist collectors are not installed, this oily mist will leave the machine and escape into the air.

Don’t be mislead, this mist is not healthy for humans to breathe.

Limiting lung exposure to this byproduct of CNC machining has measured benefits for your workers’ health. In addition to the respiratory issues that can result from the inhalation of oil mist, long term exposure can cause skin disease.

The current OSHA standard for mineral oil in air is 5 mg/m3. Air passed through HEPA filters generally has 0.5 mg/m3 of oil mist, 10X below OSHA standards.

Mist collectors are regularly mounted to the cutting machine and prevent oil mists from entering shop air. HEPA filters can prevent this from happening by removing most particulate from the air stream.

Improved Maintenance & Efficiency

Filtra-Systems has designed coolant filtration systems for industrial applications for almost 40 years, which is why we appreciate the need for robust solutions that require little maintenance to ensure optimum output with little downtime.

Systems that lack mist collectors increase maintenance problems because mist accumulates on the walls, floors, and machines. Just as importantly, systems that lack mist collectors must spend money on additional coolant to add to the system in order to make up for the volume lost to the air. Both of these issues can cost a company time, money and many other headaches.

Discover The Filtra-Systems Advantage

Filtra-Systems Gen II Mist Collectors have several distinct advantages over competing collectors. The vast majority of coolant can be returned to the machine because it is mounted directly to the CNC machine, before any ductwork. The centrifugal separator protects the disposable HEPA filter, minimizing the cost of replacement media and downtime during change-outs.

Designed with our customers in mind, our oil mist collector will improve your company’s bottom line and protect the health of your workers.

Contact us today and make your mist collection make an impact.

Central Machine Tool Coolant Filtration Systems Customized For Your Applications

As a world leader in industrial filtration systems, Filtra-Systems has collaborated with a number of customers during a business run that exceeds 30 years. When it comes to coolant filtration systems  meant for industrial use, there aren’t many more relevant options than Filtra-Systems. By designing and customizing filtration systems over the years, Filtra-Systems has acquired the type of experience that all industrial leaders should gravitate towards when it comes to their coolant filtration needs. Filtra-Systems offers various types of coolant filters, each meant to fit the specific needs of the customer in question. Some of these options include pressure, vacuum, and magnetic filters. Filtra-Systems central machine tool coolant filtration systems are built to offer complete central coolant filtration systems and coolant filters which operate at the required temperature, flow rate, pressure, and clarity.

HISTORY

Traditionally, central coolant filtration systems were placed below the level of the plant floor, in galleries or pits. Back in those days, floor trenches were used to transfer the dirty coolant from the machine tool to the coolant filter, which by necessity was located in a pit, under the sloping trench’s end.

MODERN USE

These days, the large majority of central filtration installations are carried out right on the plant floor. This installation method does away with the trench; the pit must also be lined and officially deemed a confined space. In cases where a central coolant filtration system is located on the plant floor, managers have the option to arrange operations based on current needs.

DESIGN

In almost all cases, the design of a central coolant filtration system is entirely dependent on a series of customer specifications, which include the following:

  • Chip Load
  • Pressure
  • Flow Rate
  • Temperature
  • Clarity Requirements
  • Preference for In Floor or Above Floor Design
  • Preference for Vacuum or Pressure Filters
  • Preference for Permanent Media or Disposable Filters
  • Component Specifications

Perhaps the most important thing to keep in mind about Filtra-Systems’ central machine tool coolant filtration systems is that they are entirely customizable. No two coolant filter applications are designed the same; each is built to suit a customer’s specific needs. With thirty patented products designed and built over more than 30 years of business operations, Filtra-Systems understands the myriad needs that come with coolant filtration, and we manufacture our products accordingly.

An Overview Of Coolant Filtration Methods

Filtra-Systems has a position as a world leader in industrial filtration systems. This means that we have worked with thousands of customers to create custom filtration systems for their specific needs. Our variety in experience allows us to understand that solutions look different depending on the type of application that is in place.

This is precisely why we offer a variety of coolant filtration systems to fit the needs of our customers, including vacuum, pressure, gravity, magnetic, and bag filters. Our central machine tool coolant filtration systems are designed to provide coolant filters and complete central coolant filtration systems that perform at the optimum pressure, flow rate, temperature, and clarity that is required for each individual operation.

As a worldwide leader in the custom engineered industrial water and coolant filtration system industry, Filtra-Systems has installed over 16,000 filtration systems around the world since we originated in 1979. Filtra-Systems’ industrial water purification methods have been proven time and again thanks to our skilled team of engineers and designers. We design each of our new CNC machine tool coolant filters to the specific needs and requirements of our customers. We partner with our customers from the initial stages of testing and design through the engineering phase, all the way to the installation and continuing maintenance and service.

We are proud of our quality products and strive to make your company as successful and satisfied by our products as all of our current customers. Research and development is a huge focus at Filtra-Systems.

Contact us today to learn about how we can help provide you with a safe, reliable, and efficient system for your specific needs.

How A Custom Coolant Filtration System Can Improve Operating Efficiency

Filtra-Systems realizes that every coolant filter application will be different depending on the customer. Our industry experience and broad clientele have allowed us to work with a variety of customers to deliver custom, optimized coolant filtration solutions that are easily implemented. Our breadth of experience has built our company into what it is today and we provide the broadest line of equipment in the industry. We handle applications from 50 gpm to 5,000 gpm, so you can be certain we will find a solution for your needs.

An efficient coolant filtration system can make a big impact on how efficient your operation will be. A custom coolant filtration system provides an effective solution that is easily integrated. Filtra-Systems offers state of the art technology and a wide range of equipment. Our custom made systems are designed by some of the most experienced team members in the industry. We strive to meet our customer’s needs through a central system design that is both unique and efficient. Our coolant filtration systems supply the tool with the correct fluid pressure, coolant concentration, and at the necessary temperature at all times. All metal fines are removed at one location so there is no need to operate and maintain multiple coolant filters. Operating and maintenance costs are reduced and the quality of the product is greatly enhanced.

A coolant filtration system that is made specifically for your needs can help to increase the life of both water and oil based coolants. This keeps the system cleaner longer and results in a healthy and long-lasting system. In order for customers to eliminate concerns related to certain applications, custom solutions are made based on the needs and regulations of the specific industry. Magnetic, vacuum, and pressure filters a re a few of the coolant filtration system options that Filtra-Systems uses to keep your central filtration system as efficient as possible.

Contact a Filtra-Systems professional today and learn about how a custom coolant filtration system can benefit your process!

Using A Hot Oil Treatment Filter

One example of a modular system that Filtra-Systems uses is the hot oil treatment system. In order to filter various transmission oils to industry specific grades (such as ISO 15/13), Filtra-Systems uses a Packaged Transmission Oil Test Stand. Specific requirements for flow, temperature, pressure and cleanliness have to be met and these packaged oil treatment systems are designed for that purpose. They are used at world class manufacturing facilities, and allow for testing of oil fed into transmission systems to meet very strict requirements. They are fully automated systems and ready to be installed upon delivery.

Filtra-Systems hot oil treatment systems provide a number of advantages. For example, the fluid cleanliness levels always meet our customers specs. The oil is superior to new oil straight from the manufacturer. Our system is fully compatible with single or multiple test stations. The modular design allows the system to be easily assembled for plug and play operation. Modular units allow the customer the flexibility to use a filtration system in any way they deem necessary.

The Importance of Efficient Coolant Filtration

Filtra-Systems is a leader in industrial filtration systems. We have worked with thousands of customers to create custom filtration solutions for their needs. Because we have designed and built custom systems for clients in many industries, we understand that different solutions work better for certain applications. We offer different types of coolant filters to fit the needs of our customers, including vacuum, pressure, gravity, magnetic, and bag filters in order to meet our customers needs.

Our central machine tool coolant filtration systems are designed to provide coolant at the optimum pressure, flow rate, temperature, and clarity required for any operation. Numerous machining problems arise when coolant is not filtered properly. The proper coolant filtration equipment from Filtra-Systems will significantly lower the need to operate and maintain multiple coolant filters. This will result in an overall enhancement of product quality and reduce operating and maintenance costs.

Every coolant filter that a customer has serves a slightly different purpose. Our broad clientele and over thirty patented products allow us to make efficient coolant filtration systems for our customers to implement in their operations. We offer the broadest line of equipment in the industry, and can handle applications from 50 gpm to 5,000 gpm in every type of machining operation, with any type of cutting fluid. Coolant filtration systems are designed to operate at optimal temperatures in metalworking industries. The flow rates and clarities are specially designed for a metalworking atmosphere to ensure that the coolant is provided to the tool at the temperature and pressure necessary for effective operation. In order for you to optimize your system, custom technologies must be an option.

We offer custom designed and engineered coolant filtration systems made to your specific needs. Our experience and expertise in the industry allows us to design and install systems custom to your needs. Contact one of our professionals today to get started! We have over 30 years of experience that we would love to share with you as you search for the right product.

The Importance Of Coolant Filtration In Metalworking Industries

At Filtra-Systems, we specialize in a variety of industries. We devote our time and resources to engineering products to meet the needs and exceed the expectations of our customers. We take pride in being the industry leaders with our advanced technology and team of experienced professionals leading the way. Each product is designed for a particular industry to enhance productivity, reduce costs and improve accuracy.

Why is coolant filtration important in metalworking industries?

Simply put, our coolant filtration systems are designed to operate at optimal temperatures in metalworking industries. Furthermore, the flow rates and clarities are specially designed for a metalworking atmosphere to ensure that the coolant is provided to the tool at the temperature and pressure necessary for effective operation.

What does the coolant filtration do for your business?

This is a very important question. Every piece of technology we manufacture is designed with this question in mind. We keep our customers interests in mind when we design our filters, so maintenance and overall costs are minimized. The coolant filtration systems do more for your business than you may realize. The systems eliminate the need for additional maintenance, which increase the operational costs of your business. Our machines are configured to require little to no maintenance and additional upkeep, which can be one of the high costs of manufacturing parts. The filters keep coolant clean, ensuring that you can meet your part cleanliness specs.

At Filtra-Systems, we believe that not every product will suit your needs. We understand that in order for you to make the most of your system, customizing certain technologies must be an option. We offer custom-designed and engineered coolant filtration systems made to your specific needs. Our experience and expertise in the industry allows us to design and install systems custom to your needs.

Contact of our professionals today to get started! We have over 30 years of experience that we would love to share with you as you search for the right product. Visit our website to view all of our products, and the industries they are used in!

How Proper Coolant Filtration Can Increase Efficiency

Many of our customers are looking to increase process efficiency when they begin to search for a new filtration system. At Filtra-Systems, we have worked with thousands of customers to meet their industrial filtration needs. Whether it is industrial water filters or central coolant filtration systems, our experts design and engineer products customized to our customer’s needs. We understand that not one single solution will work for every company, so we take pride in our customized solutions for customers.

Here we will explain how proper coolant filtration can increase efficiency.

It is no secret that we are all about maximizing and increasing efficiency. We spend large amounts of time engineering products that will be long lasting and maximize efficiency and production for our customers. Our customer’s satisfaction is our main concern when building new equipment. Our coolant filtration systems are designed to operate at the optimal pressure, flow rate, and temperature for each individual operation.

Individual coolant filtration systems are used in applications that require single filters for each CNC machine. A central system can be designed for operation with multiple cutting machines. By designing your central system around our coolant filters, you are providing the machines with the same temperature, concentration, and pressure of the coolant. By doing this, the most efficient filter may be installed.

Using the proper coolant filtration equipment from Filtra-Systems will eliminate the need to operate and maintain multiple coolant filters. This will result in an overall enhancement of product quality and reduce operating and maintenance costs.

Talk to a Filtra-Systems professional about finding the proper coolant filtration to increase efficiency today. Our team of experts is happy to answer all of your questions and find a suitable solution for your company’s needs. Contact us today!