When it comes to industrial filtration, there are several different filter types to choose from when working with industrial grade liquids, including both bag filters and cartridge filters. Ultimately, however, the final choice comes down to choosing the right filtration technology to meet the performance demands of your facility, while remaining within your projected operating costs. Both bag and cartridge style filters offer removable media, but the final decision should be based on the application, as each type of media has its advantages and disadvantages.
Bag filters are often the best choice for any number of industrial applications. These types of filters use a wide range of filtration media based on the application, such as activated carbon, needle felt, and nylon monofilament mesh. The operate by trapping waste solids inside the bag and are considered to be a relatively low-cost form of industrial filtration.
However, these filters have a smaller surface area than most cartridge filters. The low overall operating cost makes bag filters an excellent choice for small batch operations where the cost of a self-cleaning system would not be justified. Along with this, small operations will not have a high bag replacement frequency leading to lower disposal costs. Bag filtration systems tent to produce less solid waste than cartridge filters, making them an excellent choice for applications where the user wants to minimize their volume of waste.
Cartridge filters capture solid contaminants on the outer surfaces of the filter media. These types of filters run the gamut from inexpensive bonded units to more expensive models made from a variety of high-capacity pleated types of media. These filters can be used for a wide range of applications where sub-micron filtration is needed. These include beverage and food production facilities, chemical and paint plants, and applications where the filtration of acids and bases is required. Cartridge filters are also ideal for pharmaceutical applications as well as those in which ultra-pure water filtration is required.
There are a variety of options when choosing industrial filtration systems. Different implementations are designed to suit particular needs of each industry and each user individually. Filter presses, walnut shell filters, cartridge filters and bag filters are all excellent in their respective uses. Here is a quick guide to deciding the direction that you need to look when deciding on industrial filtration systems.
Filter presses are designed to remove water from the solids, where typically industrial water treatment equipment is made to do just the opposite. Filter presses are ideal for any filtration application where a substantial amount of material needs to be removed so that the more conventional filtration method can then be applied. A filter press operates by using pressurized air or a water-filled diaphragm on a slurry mixture which pushes out the water. The remaining “filter cake” is then either disposed of, or further processed.
A bed filter uses a bed of filter material to remove contaminants. Material is gathered through the bed by taking a tortuous path, allowing large amounts of material to be collected before the filter plugs. A backwash cycle initiated once the medium is saturated with contaminants. The bed is fluidized, and waste is removed. The reuse of the filtration medium significantly decreases waste associated with the process.
Another option for your industrial filtration systems are cartridge filters. These are disposable and replaceable self-contained filtration units. They are made of a central perforated core that is wrapped in layers of filtration material. Inlet water is pumped through the filter core and passes through the walls of the filter. The contaminants are filtered through the depth of the filter cartridge. These are typically used in applications where high purity water is absolutely required. There is a wide range of treatment solutions available, and we can help you find the right fit for your particular need.
Get in contact with one of our filtration experts, and we can help find the right solution for you.
Filtra-Systems cartridge filters are an extremely flexible option for any industrial filtration system. There are multiple types of cartridge material offered, that can operate in temperatures between 0 and 248 degrees Fahrenheit. Filtra-Systems cartridges are available in nylon, polyester, or polypropylene in sizes from 0.2 to 100 micron. Whatever your cartridge needs may be, there is undoubtedly a solution that Filtra-Systems can provide.
Filtra-Systems cartridge filter housings were specifically designed to exceed the industry standards. Filtra-Systems offers cartridge filter housings that fit Type 226, Type 222, or DOE filter cartridges. Depending on the system, these cartridges are capable of processing anywhere from 1 to 1200 gallons per minute. Additionally, Filtra-Systems has specifically developed filter media to be used in cartridge filter housings that support whatever your filtration needs may be.
Bag filters are an opportunity for increased savings and reduced costs. Filtra-Systems offers a wide variety of filter bags. Some of the filter bag options include nylon monofilament mesh, activated carbon, and polyester bags. Additionally, Filtra-Systems offers filter bags for oil absorption and removal. The purpose of these filters is to trap and remove solid particulate while minimizing fiber migration and material bypass. Filtra-Systems filter bags are highly efficient and made to stand the test of time. Higher quality filter bags leads to fewer replacements and reduced maintenance costs.
Filtra-Systems offers a wide variety of bag and cartridge filters for your industrial water filtration system needs. Our options are flexible and cost efficient. No matter your bag or cartridge filter needs, we have a solution for you.
We offer the following bag filters:
Single bag filter housings
Multi-bag filter housings
Duplex bag filter systems
Replacement filter bags
Cartridge filters are used for the removal of fine particulate. These filters have become more popular with our clients. Individual cartridge filter housings can process between 1 and 1200 gpm, and can also be ordered as duplex systems.
How do you know which bag or cartridge filter is right for your process? At Filtra-Systems, we have over 40 years of experience with industrial water filtration. We design and manufacture our products internally, which allows us to modify our products to your wishes. Our engineers have received real feedback from customers over the years, which we use to improve our products, further satisfying our customers needs.
If you aren’t sure what type of filter housing or media is best for your operation, our team of experienced applications engineers can review your process and make an informed recommendation to guide you. Feel free to call us directly at 248-919-6119, or email us at firstname.lastname@example.org to tell us about your process. Call us today!
Filtra-Systems professionals are trained to assist a wide variety of industries and provide a custom solution to any specific need. Bag and cartridge filters are used across many different industries and it may not always be easy to find the most cost efficient and effective option available. Bag filters are used for the purpose of removing solid material from liquids.
Some applications include the treatment of industrial process water, wastewater, groundwater, and cooling water. A Filtra-Systems professional is trained to identify the most appropriate fit for your bag and cartridge filter needs. However, it is always useful to be aware of the differences across industries when choosing a bag and cartridge filter.
Bag filters, along with activated carbon or reverse osmosis, are frequently used to remove contaminants from water for water and wastewater purification. Wastewater filtration entails having enough capacity to eliminate all types and sizes of contaminants to meet regulations and provide safety.
Mining and chemical bag filters must be stainless steel (or better), and typically have an ASME stamp. Filtration systems in this industry are subject to detailed regulations. In most cases the process must be capable of filtering sub-micron particulate.
Bag filters in the brewing industry have multiple criteria in order to provide a quality product. These bag filters are used to separate grains from sugars, remove proteins that may effect the length of the fermentation process, and also to remove any unwanted solids prior to bottling.
A Filtra-Systems professional is waiting to find exactly the right bag or cartridge filter you need, whether it needs to be carbon steel or stainless steel.
Both industrial bag filters and cartridge filters are used in various industries to separate particles out of liquids as they pass through the filter media. The choice of which type to use depends on the type and amount of particulate that needs to be removed.
Industrial bag filters are used in applications where solids must be removed from the liquid. These filters separate the solids from the liquid on the inside of the filter as the liquid flows from the inside of the bag to the outside.
An industrial cartridge filter is preferred when there are low levels of contamination and fine particles need to be removed. They are also the primary choice for most water purification processes. A cartridge filter may also be used after other types of filters a final piece of protection.
The Features that Set Filtra-Systems Industrial Cartridge Filters Apart
The design and materials used to make an industrial cartridge filter determine how effective it will be at separating particulate from liquid. There are many industrial filters on the market today, making it difficult for companies to know which type to choose for the most efficient filtration process. At Filtra-Systems, we make getting the right filter for your application easy. One way that we have simplified the process is by creating a new terminology that is easy to understand.
Another feature that sets our company apart is our carefully engineered and designed filters that offer high flexibility for any industrial filtration system. No matter what size, media, or characteristics you need, we have the industrial cartridge filter that offers real solutions for your application.
Filtra-Systems has worked across a broad range of industries to provide them with the industrial bag filters and cartridge filters needed to achieve high separation rates. Contact us to find out the best filter options for your business.
With more than 30 years’ worth of experience, Filtra-Systems is an industry leader when it comes to designing filtration systems for a large number of industrial needs. With specific experience in creating, installing and then maintaining systems for the cosmetic and pharmaceutical industry, for the removal and sterilization of microorganisms, the production of food and beverages, and the purification of drinking water, Filtra-Systems is adept at designing industrial cartridge filters and cartridge filter housings for all needs.
The Flexibility of Industrial Cartridge Filters
Our carefully engineered and designed industrial cartridge filters offer high levels of flexibility for any commercial or industrial filtration system, with a wide range of filter media available and several different types of cartridge material that can handle operational temperatures between 0 and 248 degrees Fahrenheit. Our cartridge filters come in either nylon, polyester, or polypropylene with sizes from as small as 0.2 microns to as large as 150 microns in order to satisfy whatever water filtration needs your industry has.
The Finest Available Cartridge Filter Housings
The housings for our cartridge filters were specifically designed to not just meet the needs of particular industries that prefer purification systems with industrial cartridge filters, but to exceed them. Filtra-Systems offers cartridge filter housings that fit Type 226, Type 222, or DOE filter cartridges, and are easily capable of processing anywhere from 1 to 1200 gallons per minute, depending on the system. Additionally, Filtra-Systems has specifically developed filter media to be used in cartridge filter housings that support whatever your filtration needs may demand.
Are you in the market for a new filtration system that will make use of industrial cartridge filters? Do you want the best cartridge filter housings for your existing system? Then contact Filtra-Systems today for the very best in high quality, efficient, and cost-effective cartridge filters and housings.
Filtra-Systems uses some of the most advanced methods and technologies when it comes to implementing bag and cartridge filters as waste water filters in an industrial setting. With more than three decades of experience in designing, installing, and maintaining water filtration systems, we can provide your organization with the most reliable waste water filters. The high efficiencies of our bag and cartridge filters can help minimize your disposal costs.
Our Waste Water Filters Can Help You Save Money
The filtration of water can greatly reduce a company’s waste disposal costs. If suspended solids are removed from water, in many cases in can simply be disposed of to a sewer system. Levels higher than allowed can incur fines, and even necessitate the hauling of water off-site for disposal.
Even further savings can be achieved through the use of pleated bags. In industries where the filter medium is treated as a hazardous waste (i.e. frac water), the minimization of media to be disposed of is paramount. Pleated bags have a much greater surface area than standard bags, yet fit into the same housing. This allows for greater contaminant removal in a single piece of media. Pleated bags can remove up to 10X the contaminants as standard bags.
Bag and Cartridge Filters for a Variety of Projects
However, we do more than simply offer waste water filters. Filtra-Systems carries a wide line of bag and cartridge filters in order to provide the flexibility you need for your industrial water filtration challenges. We stock activated carbon filter bags, oil absorption bags, nylon monfilament mesh, polyester and polypropylene. Our cartridge are available in polyester, polypropylene, and nylon and come in a wide variety of micron sizes. This makes our bag and cartridge filter products ideal for any number of different water filtration systems. Our products can handle a range of operating temperatures, and are designed for operation near-freezing to up to 338 degrees Fahrenheit.
Need more information about our bag and cartridge filter solutions? Don’t delay – give Filtra-Systems a call today and we’ll answer all your questions in order to show you how easy and cost-efficient i can be to keep your water filtration systems running at full capacity.
Filtra-Systems is a leading expert in the field of industrial water filtration solutions. With more than 30 years of experience installing waste water filtration systems, we know what it takes to ensure that our filtration systems operate smoothly without excess maintenance. We provide some of the highest performing waste water filters on the market, and we also ensure that you have a reliable source of bag and cartridge filters to minimize downtime.
We Have a Waste Water Filter Solution for Your Needs
Filtra-Systems makes use of some of the most advanced filtration systems, including our patented STiR technology, to ensure that the filter media in your systems is left as clean as possible after every backwash cycle. We also offer a walnut shell media filter option that separates suspended solids and oil from industrial waste water. Walnut shell media offers an advantage over other filter media such as anthracite, sand media, and activated carbon, as walnut shells are much more resistant to media fouling. Meanwhile, other filter media has a more difficult time completely fluidizing during a backwash cycle. The STiR has been proven to completely fluidize its bed during every backwash cycle.
A Wide Selection of Bag and Cartridge Filters for Every System
Filtra-Systems is about more than just offering cutting edge, high-performance waste water filters. Our complete line of bag and cartridge filters features a wide selection of different filter media to offer flexibility, and allow us to meet your water filtration needs. We offer polyester, polypropylene, nylon monofilament mesh, oil absorption, and activated carbon filter bags to polypropylene, nylon, and polyester cartridge filters available in several different micron ratings, our bag and cartridge filters offer the versatility you need for your filtration system. Additionally, our bag and cartridge filters are rated to as high as 338 F, ensuring smooth operation at whatever temperature your system requires.
Interested in learning more about our waste water filters or our bag and cartridge filter solutions? Contact Filtra-Systems today to have your questions answered about you can ensure that your own water filter system runs smoothly.
When searching for a disposable filter for your system, there are two different types to consider: cartridge filters and bag filters. Bag filters are made of several materials and are generally considered to be surface filters, while cartridge filters can be either surface or depth filters. The big questions is, what type of filter best suits the needs of your company? Consider the information below to help with the selection process. Keep in mind, every solution is different, and it is possible that your company may require more than one piece of equipment for efficient filtration.
What Are You Trying To Filter?
This question is crucial, as the type of contaminant being filtered can be stopped more efficiently by one type of filter than another. For example, most cartridge filters are going to be very effective against very small contaminants, at a concentration of less than 50 ppm. These filters will be effective against fine contaminants but may not be as efficient when filtering larger particulate, at higher concentrations. Filtra-Systems industrial cartridge have a high contaminant removal rate. These cartridges have very fine, highly concentrated fibers on the inside of the cartridge, and larger fibers with more porous openings on the outside of the cartridge to catch a large amount of contaminants.
How Do You Want To Filter
How much space needs to taken up by the filter? To process larger flow rates, larger filters housings are needed. Alternately, a larger filter housings can be installed in applications with low flow rates, so that the filter will not need to be changed as often. Two different cartridge filter designs are offered: depth and surface. A depth filter looks like a block of material, and catches material throughout the cartridge. A surface filter will typically have a pleated material, and only catches solids on the outer surface. These are typically absolute rated filters (catches 99.5% of contaminants at a given micron rating) while depth filters are nominally rated.
Overall, depth cartridges have the advantage of thickness and depth, allowing for more material to be caught by the filter. These cartridges are also easily disposable and are easily replaced. Contact Filtra-Systems today to determine which cartridge filter is right for you and for information on our standard and customized industrial filtration solutions.