Tag Archives: Industrial Water Filters

How To Choose The Best Industrial Water Filtration System For Mining Applications

Over the course of the past few decades concern for the environment has brought about a large number of new regulations concerning the use of water in mining operations.

For instance, these include how it is accessed, and how it is treated, using industrial water filtration to ensure all wastewater generated meets with acceptable standards of cleanliness.

In mining, concerns like overburden, waste rock, and tailings are considered by many to be among the largest forms of waste generated. However, another major pollution source is the water directly discharged from the mining process (produced water), proving that proper industrial water filters are vital to protecting the environment.

 Industrial Water Filtration By The Numbers

According to the latest statistics, over 70% of all pollutants produced by the mining industry (this includes both open pit and underground mining) are emitted via the water used in the process.

Here’s the thing, this water must be processed through high quality industrial water filters in order to avoid the release of toxic materials into the environment. Heavy fines may be levied against those who fail to meet required standards.

There’s a lot more to choosing the best industrial water filtration system for your operation than cost.

First, and perhaps most important of these is the ability of your industrial water filters to remove the contaminants from the water.

Second, operating and maintenance costs must also be factored in.

In the simplest terms, the Filtra-Systems STiR filter uses a highly efficient mixer and backwash method, and uses walnut shells as a filter media to remove contaminants from the water.

Walnut shells were chosen for their ability to remove sticky solids and oils from the water, and for their ability to be used for longer periods of time between cleanings. Not only does this increase the effectiveness of our industrial water filters, it also served to reduce operation and maintenance costs.

The STiR system is capable of removing up to 95% of all suspended solids and insoluble hydrocarbons without the addition of chemicals. A single industrial filtration unit can process between 50 and 6500 gpm based on the application, making the STiR filter one of the most effective and efficient industrial water filters on the market today.

Would like to learn more about Filtra-Systems and our STiR Industrial Water Filter?  Contact us today, 248-427-9090. We look forward to helping you get the perfect filtration system!

How Industrial Water Filtration Can Improve Efficiency And Save You Money

Over the course of the past couple of decades, industrial water filtration has become one of the most important considerations for the average manufacturing facility in North America.

Lately, these concerns have only increased because water supplies have dwindled and wastewater contamination standards have become more stringent.

All of this has led to the need to choose the right industrial water filters and filtration systems to increase overall system efficiency and keep costs to a minimum.

Here at Filtra-Systems, we understand how important the right industrial water filtration system is to your facility’s efficiency and operating costs. We are proud to offer our STiR technology or industrial water filters with superior performance.

These STiR filters have been designed to maximize water filtration, reduce solid waste disposal costs, and decrease your overall expenses. The right filtration system can help your facility in three ways:

1) Reduced Filtration Media Fouling

Depending on the nature of your business, the wastewater you produce or the cooling water you reuse can quickly become contaminated from a wide range of solid waste contaminants.

While most filter systems can remove a high percentage of contaminants in wastewater, they may not be capable of restoring the purity of your cooling water sufficiently.

Make no mistake, when your filter media becomes fouled and clogged, water flow is reduced, resulting in decreased cooling effectiveness and productivity.

Our STiR industrial water filtration system removes the maximum quantity of contaminants during each backwash cycle, significantly improving water flow throughout the system. This will help you make huge gains in your overall manufacturing efficiency and operating costs.

2) Reduced Waste Disposal

Remarkably, many manufacturers are still using industrial waste filters which use sand as the filtration media to remove contaminants such as oil and grease from water.

The problem with sand filtration is they tend to create solid balls of mud from the sand media. This quickly reduces the efficiency of the filter and the flow of water throughout the entire system. The net result is you end up replacing the sand and many times the filters frequently at a significant cost and loss.

3) Reduced Waste Disposal Costs

When your industrial water filters are more efficient and effective at removing contaminant particles from your water supply, your filter media is going to last longer.

This means you will not have to replace the filter media as frequently. Since you have to pay to dispose of the filter media, by extending its lifespan you can significantly reduce your filtration costs.

No matter which of the Filtra-Systems industrial water filtration systems you choose, you can count on them to improve your facility’s overall efficiency and reduce your overhead operating costs.

Have any questions about our STiR filtration unit or any of our other industrial water filters? Please contact our team of experts, 248-427-9090, we’d love to help you find the perfect filtration system for your business.

Discover How These 3 Industrial Processes Benefit From Filtration

See how our industrial filtration systems can benefit your business in these three different situations where our products have made a huge impact on the efficiency and cost-effectiveness of particular companies.

We have found it very easy to make claims regarding the abilities of your products, but what really counts is the ability to prove that your products work exactly as described.

Eastman Kodak

Eastman Kodak has been one of the leading names in imaging for decades, going back to the original personal cameras. At the Eastman Kodak facility located in the northwestern US, the company produces chemicals that are used to process a wide range of health imaging films.

Eastman Kodak had been using a rotary drum filtration system to filter, wash, and dewater their products. However, the company conducted a study to find a more effective and efficient process. Their research found that a vertical tower filter press would make a major difference.

The one chosen was the Filtra-Systems Verti-Press because it offered far superior efficiency and the ability to operate with any arrangement of chambers offline (for maximum maintenance versatility).

The Modern CNC Machine Shop Floor

For decades the average CNC machine shop used a central coolant system that utilized trenches in the floor as a way to transfer contaminated coolant from the various machines to a central pit.

These filters were typically located at the end of a sloped trench. Not only was this highly inefficient, but in many instances, routine maintenance was very difficult and costly.

Today, CNC facilities are installing a centralized machine tool coolant filtration system that is located on the floor rather than under it.

Not only does this system do away with the need for trenches running under the floor, it also allows management to modify the number of filters. In fact, the entire system, as their facility or needs change.

The STiR Industrial Water Filter

Achieving the highest possible level of wastewater filtration is more important than ever because regulations have become more stringent.

By contrast, while industrial water filters using sand, anthracite, and carbon media have their uses, they have always been susceptible to media failure due to fouling. This leads to increased downtime and expense, as the filter media must be changed on a regular basis.

By way of comparison, our patented STiR technology has been tested and proven to remove up to 95% of suspended solids, and 90% of insoluble hydrocarbons from your wastewater.

More importantly, our STiR industrial water filters do not need the addition of chemicals to achieve these results. Individual units that can process fro 50-6,500 gpm, and will be happy to build you complete systems that are ready to be installed.

By the way, over the past 40 years, we have found that there is no such thing as one size fits all when it comes to industrial wastewater filtration. That’s why we offer a complete range of custom water filtration systems which can be used to improve your business’ efficiency while reducing  your operating costs.

Contact us today, we’d love to help you to solve your toughest wastewater problems!

3 Key Benefits Of A Custom Filtration Solution

Like many others, your company’s success most likely hinges on efficiency and work quality. Making the right choices with your industrial water filters is one of the best ways to ensure that your company is running smoothly. For engineering and manufacturing plants, this means having an effective and affordable industrial water filter to remove the waste. The reason that Filtra-Systems can provide so many benefits to your business is that we understand that many benefits are unique.

The reason that many stand out in the market is the ability to provide something different. Quality is undoubtedly a primary concern, but not very company approaches quality in the same form or fashion. Therefore, we provide customizable solutions that will fit your needs and eliminate waste in the way that suits your company best. Our selection of custom-engineered industrial water filters provides responsible answers to companies that seek to improve the long-term success of their company.

In a general application system, water filtration may only process wastewater at a certain volume, or flow rate. Industrial water filters can be designed to effectively remove solids, oils, and other contaminants. We understand that every manufacturing plant may have different needs and we take care to assess each plant’s water in order to apply the most appropriate industrial water filters for your needs.

Industrial water filters can be made specifically for your plant and application. From caster oil filtration to aluminum production, a water filter can help your company be as efficient as possible. When you turn to Filtra-Systems to install a custom-integrated industrial water filtration system for your company, you’ll be investing in your long-term success.

To learn more about our products or how our products work, feel free to contact us!

Reducing Costs With Industrial Water Filtration

One of the ways that a Filtra-Systems industrial water filter can benefit your business is by reducing operating costs. Our wastewater filters offer many benefits that will not only improve your process but also keep your budget intact. When wastewater is filtered, it not only can reduce costs for the company, but it can be reused and therefore less water must be introduced to the system. Water continues to be a limited resource, and costs for clean water can be very high.

Recirculating wastewater without proper cleaning is never recommended. Typically a bag filter, cartridge filter, or walnut shell filter is used. Depending on what is in the wastewater, an industrial water filter can be designed to remove more or fewer solids. In a case where the wastewater has a large amount of solid material in it, a clarifier or centrifuge may be the most effective first step. The last step of the industrial water filtration process can be the implementation of reverse osmosis, to remove all dissolved material from the water. By managing your wastewater and reusing it in a contaminant free method, businesses can operate without having to worry about the increasing costs of fresh water.

Contact a Filtra-Systems expert today to ask about how a STiR Industrial Water Filter can work for you today.

Choosing The Right Filtration System For Your Flow Requirements

Finding the proper industrial water filtration system for your needs can be challenging, to say the least. There are a lot of factors that someone has to consider when investigating the options in their industry. Luckily, Filtra-Systems has over 30 years of experience and some of the most well-versed professionals to assist you and make the process easier. Some of the determining factors will be the liquid flow rate, the size of expected contaminants, the hardness or pH of the expected operating environment, and the intended use of the filtered water.

There are many options available, and with the help of a Filtra-Systems professional, you can find the best industrial water filtration equipment for your needs. Desired flow rate is extremely important when choosing a filtration option. Cartridge filters, bag filters and walnut shell filters are all sized differently. The liquid flow rate can have a large on the size of the filter. It is important to have an idea of how much fluid you will need to pass through your industrial water filter to meet your production needs.

Some questions may arise when choosing between a single bag filter or a multi-bag filter. A multi-bag filtration system will most commonly be used in higher flow rate applications, and can contribute to increasing the time between bag changes. The FSSB multi-bag filter housing is available for flow rates up to 1200 gpm, and FSQC housings can process flow rates as high as 2300 gpm. A low profile provides easy access, and spring balanced lids can be opened with just one hand. A single-bag filter option is typically used for lower flow rates.

Of course, every application is unique and we want to make sure you find the exact solution that you are looking for, so reach out to a Filtra-Systems professional and ask all the questions you have to find your industrial water filtration solution.

How Reclaiming Wastewater Can Vastly Improve Your Efficiency

Who knew that wastewater could actually help your business be more efficient? Reclaiming and recycling wastewater helps to lower costs, letting you focus your attention on other areas of your business. That’s why when you invest in an industrial water filtration system, you’re not only investing in your company, but also investing in your overall efficiency and effectiveness.

Industrial wastewater  treatments remove suspended solids, oils and other contaminants so only clean, reusable water remains. At Filtra-Systems, we make sure that the quality of your water and the way you remove waste meets mandated requirements so that you won’t need to worry about fines and penalties.

Having a closed-loop system for water reuse also ensures that heavy manufacturing plants will always have enough water volume for productivity. That way when an emergency occurs, both companies and manufacturing plants can still stay in business and meet deadlines – which will keep customers happy.

Investing in a high-quality wastewater treatment system such as the ones available at Filtra-Systems can be the best decision you will make for your business. In the long run, you’ll be able to save money by cutting extra costs. Without having to worry about water issues, you’ll be able to focus on other important areas of your business, including customer satisfaction and product quality.

So what are you waiting for? Our team at Filtra-Systems will make it easy for you to find a cost-effective industrial water filtration solution for your company. To learn more about our products and talk to a representative, please call 248-427-9090.

The Growing Importance Of Water Conservation And The Need For Efficient Industrial Water Filtration

Water conservation is important for a plethora of reasons. Clean water is, in fact, a limited resource. Why is conserving water so important? Aside from the money saving aspects, water conservation helps prevent pollution in nearby watersheds, lakes, and rivers. There is no substitute for water. Ensuring safe, drinkable water is essential, and can be achieved through filtration.

What does an industrial water filter do?

Our STiR filter is an elite piece of technology in the realm of industrial water filters. The STiR Industrial Water Filter removes suspended solids and oil without the use of chemicals. This advanced piece of technology is known for its accuracy and success rate. The STiR technology has been mathematically proven to remove 100% of contaminants during each backwash cycle. This proven efficiency is revolutionary for water conservation and industrial water filtration.

Contact one of our experts today!

Filtra-Systems Company
23900 Haggerty Road
Farmington Hills, MI 48335 USA
Phone: 248-427-9090
Email: info@filtrasystems.com

Why The STiR Industrial Water Filter Is The Most Efficient Filtration System On The Market

Worrying about replacing your filter media doesn’t need to be a concern any longer. Filtra-Systems patented STiR technology eliminates this need in your industrial water filter. STiR technology is unrivaled against competing offerings.

The STiR big advantage… it cleans 100% of the filter media during the backwash cycle.

Other industrial water filtration systems with a sand media can render a purification system useless by allowing the filter media to mudball. In a mudball situation, the only result is to waste time and money to purchase and install new filter media.

STiR industrial water filtration systems use black walnut shell media instead of the potentially problematic sand filter media. Black walnut shells are a byproduct of the food processing industry.

The benefits of these STir filters are incredible and profitable in industrial water filter applications.

By the way, Filtra-Systems leads the industry with the lowest percentage of backwash water to throughput water.

Using the STiR filter, only 1.5% of the throughput is backwashed. 95% of suspended solids and 90% of oils and greases are removed at 5 micron, and waste is minimized. It is a reliable filter that has a typical operational life of over 30 years.

STiR industrial water filters reduce the cost of reprocessing and disposal by drastically lowering waste volume. The savings of a quality industrial water filter cannot be denied.

Contact Filtra-Systems filtration experts now by calling 248-427-9090. We’ll help assess your needs and find out if STiR technology can benefit your company and start saving you money.

What Is The Best Industrial Water Filtration Solution For My System?

Filtra-Systems offers top of the line industrial water filters. Finding the best industrial water filtration solution for your system can be difficult. Let the industrial water filtration experts at Filtra-Systems assist you today.

“What is the best industrial water filtration for my system?”

This is a common question our customers have. There are a few things to consider when determining which industrial water filtration solution is the best for your current system.

At Filtra-Systems, we offer a wide range of products from which to choose. Choosing an industrial water filter can seem like a daunting process. Allow our professionals to answer all of your questions and show you which solution is best suited for your current system.

We offer industrial water filters for the following industries:

Industrial Process Water
Wastewater
Groundwater
Cooling Tower Water

Check out our newest industrial water filtration system, the STiR Walnut Shell Filter.

The Next Generation of Industrial Water Filter Systems

Filtra-Systems has provided elite filtration systems for over 30 years. Our water filtration technology is innovative and advanced. Our patented STiR industrial water purification system has been proven to clean 100% of the filter media during every backwash cycle. This validated feature makes our technology unmatched against other filtration systems (sand, anthracite, and carbon media filters). These other forms of industrial water filtration do not remove suspended particulate (TSS) and oil as effectively as the STiR. The STiR filter typically removes 95-99% of suspended solids and 90-99% of insoluble hydrocarbons without the addition of chemicals.

Learn more about all of our industrial water filters here. Let our professionals find the best industrial water filtration solution for your current system.

Contact one of our professionals today:

Filtra-Systems Company
248-427-9090
info@filtrasystems.com