Tag Archives: Industrial Water

Superior Alternatives To Traditional Sand Filters

In the almost 40 years of experience Filtra-Systems has in the industrial water filtration industry, we have provided profitable solutions for a wide variety of industries and projects.

In doing so, we take pride in your success and understand the many detailed processes associated with sand filters. We have shared solutions with many different industries with varying levels of filtration needs while working to conserve energy and water usage.

Our walnut shell filters are excellent replacement technology for sand filters. Understanding the uses of these filters, and how your company can benefit from this technology, you will be in a perfect position to find a new solution that works for your company.

It seems obvious, the number of problems associated with traditional sand filters, can lead to inefficiency and overall headache within your process.

As an example, when oil or sticky solids (such as metal hydroxides) are introduced into the filter, it will cause portions of the bed to become clogged and very difficult to clean. This results in an extended backwash cycle, increased treatment and disposal costs, and possibly water that does not meet clarity requirements. And, your sand filter bed needs to be replaced every few years to end these concerns.

Respectfully, replacement technology for sand filters provides a solution you can count on for your operation. Walnut shell filters promise to help your company meet its goals by achieving lower backwash volumes and eliminating the cost of replacing the sand filter bed.

Finding the right replacement technology for sand filters can result in numerous benefits to your operation. Walnut shell media has proven to be an effective solution for effective oil-based contaminant removal. These techniques can help improve water quality, cut operating costs, and improve your process.

Contact Filtra-Systems today to learn more about the STiR filter today!

Remove Contaminants with Filtra-Systems’ Waste Water Filters

Filtra-Systems has been providing water filtration solutions on a global level for the last three decades. We know our way around waste water filters, thanks to our experience in designing, installing, and then maintaining filtration systems. We have been providing industrial bag filters for our customers for just as long, as well. Filtra-Systems knows how to design a filtration system that operates smoothly and provides optimal filtration for our customers, without the need for excessive maintenance. By utilizing advanced technologies, Filtra-Systems keeps industrial water systems functioning at peak efficiency.

Waste Water Filters For All Industries

We take our role of providing innovative filtration solutions seriously, which is why Filtra-Systems is constantly designing new types of waste water filters that operate in ways the industry has never seen before. This includes our patented STiR filtration technology, which is capable of cleaning 100% of filter media every single backwash cycle. The waste water filters we have developed incorporate the use of crushed black walnut shell as a filter media, a very resilient material that can be sustainably sourced, and is also much more efficient at removing particulate when compared to anthracite or carbon filters.

Industrial Bag Filters of All Types and Needs

Of course, no waste water filtration system is complete without the proper industrial bag filters installed as a final protection. Here at Filtra-Systems, we know that any high performance waste water filter needs to be paired together with the perfect industrial bag filters to get the most out of your filtration system, and that’s why we offer a large array of filters to satisfy the needs of our customers. Our bag filter choices include oil absorption, nylon monofilament mesh, activated carbon, and needle felt filter bags. These filters are durable enough to withstand a large range of operational temperatures, from near freezing to 338 degrees Fahrenheit.

Want more information about our industrial bag filters and our waste water filtration solutions in general? Contact Filtra-Systems today to have all your questions answered.

Why A Customized Industrial Water Treatment System is a Superior Choice

Do you have an aging industrial water treatment system, or is your system inefficient? Often when you purchase a system from a disreputable supplier the effectiveness of your industrial water treatment system is in question. Additionally, aging systems can incur substantial maintenance fees and result in poor treatment of your wastewater or groundwater.

On the other hand, a customized industrial system can provide your business with an incredibly efficient industrial water treatment system. Filtra-Systems has a diverse lineup of products, ranging from bag and cartridge filters to walnut shell filters. Each of our products are designed with the highest quality and efficiency in mind, and we offer customized solutions to address all of your filtration and cooling needs.

Our team members have decades of experience designing, building, and installing several types of customized industrial water treatment solutions for different industries. Some of these industries include the metalworking industry, water and wastewater industry, and chemical industries. Each process is different and customized to each of these industries and clients. For example, Filtra-Systems developed several technologies to remove suspended solids and oil from industrial wastewater, allowing the water to be recycled in the wastewater industry. We also developed technologies to reduce energy consumption and cut down on labor requirements to maintain systems in the chemical industry.

Our effective customized solutions are based upon years of research and development. Our research and development allows us to create innovative products which stand the test of time and are of the highest quality, consistently delivering results to our current clients. To learn more about our customized solutions, including how to begin to take advantage of our years of development experience, contact Filtra-Systems today and speak with a representative.

How Filtra-Systems’ Turnkey Industrial Water Filtration Solutions Eliminate Waste

Our industrial water filtration solutions work in a variety of ways to eliminate waste from your wastewater and groundwater. These technologies are used by industries across the globe to filter their water, with Filtra-Systems offering a selections of products to choose from based on your needs.

We offer specialized industrial water filters and products to enhance the efficiency of your systems. More importantly, Filtra-Systems also designs and ships industrial water purification systems across the globe. These specialized systems are customized for each of our clients.

Some of these technologies and industrial water purification systems include:

Bag and Cartridge Filters

STiR Industrial Water Filter

Walnut Shell Media Filter

Water Filtration Solutions

Filtra-Systems offers proprietary water filtration solutions for a variety of needs. Our Bag Filter Housings, for instance, can be used for an array of applications including brewing, coolant filtration, injection water, and more. Our Cartridge Filter Housings fit multiple cartridge types, including double open ended (DOE), Type 222, and Type 226 (sanitary).

We offer effective industrial water filtration solutions as well, which assist with the removal of suspended oils and solids like our STiR Industrial Water Filter. In fact, the STiR removes up to 99% of suspended solids and insoluble carbons under normal operating conditions. The smallest vessel available processes 50 gpm, and the largest can process up to 6500 gpm. STiR filters are shipped pre-assembled and skid mounted. This is just one example of a turnkey solution that Filtra-Solutions offers our customers.

With a backwash modeled on a Continuous Stirred-Tank Reactor, our Deep Bed Walnut Shell Media Filter is another example of a product we designed for maximum efficiency in eliminating waste from your system. This filtration system is much more effective than traditional sand filters for the removal of oil & grease, making it one of the most efficient systems on the market.

If you’d like to learn more about addressing your industrial water filtration needs, contact us today to speak with a member of our team.

5 Ways Filtra-Systems Industrial Water Filtration Solutions Benefit Your Company

Industrial water filtration solutions save your company money in many ways. At Filtra-Systems, our goal is to provide quality industrial water filters and equipment to increase your operation output and efficiency. Learn how industrial water filtration can save your company time and money below.

Customized Solutions

You need customized solutions to meet the unique demands of your company and requirements for your system. Filtra-Systems works with you to narrow down which products would benefit your setup the most, as opposed to purchasing industrial water filtration products from less adept companies who may try to sell you items you don’t need.

Quality Products

Our products are tested and engineered with proprietary technologies and innovations, so you can rest easy knowing that your system will have a long lifespan, and you won’t need to reinvest in new technologies every few years.

Product Design

Our industrial water filtration products consist of industry-leading advancements in technology. The STiR Industrial Water Filter, for instance, is the latest iteration of walnut shell filter technology. It is designed to achieve the same rate of filtration and filter life at a fraction of the cost of traditional walnut shell filters.

Improved Performance

You need industrial water filters that work efficiently. Absolute rated cartridge filters have 99.5% efficiency at a given micron rating, and are in stock and available for immediate delivery.

Qualified Professionals

Our team possesses an in-depth knowledge of industrial water filtration solutions and has worked with many companies around the world to rectify their industrial water filtration issues. We have designed, manufactured, and shipped industrial water filtration products for almost 40 years, and our team will work with you to customize a solution that benefits your business. Call us today for more information and recommendations of industrial water filtration products which can benefit your business.

How To Choose Water Filtration Equipment

Filtra-Systems provides industrial water filtration equipment and systems to clients across the country, customizing systems specifically for their needs. Our products are innovative, staying reliable for years to come.

Water Filtration Equipment

Our industrial water filtration equipment is aimed at industries which require powerful technologies to assist with their water filtration needs. We provide several solutions and can assist you through every step towards the best system for your needs. Some of the products we offer include:

Industrial Water Filters

Bag Filter Housings

Industrial Cartridge Filters

Our technology is designed for continued use over years and years, built with our customers’ needs in mind.

Filtra-Systems Waste Water Filters

If you are looking for waste water filters to separate to oil or suspended solids from your industrial waste water, our STiR Walnut Shell Media Filter might be the perfect fit. Over the years, we have tweaked this filter for maximum efficiency, building systems for various customers across multiple different industries. The STiR uses a proprietary backwash system to fully regenerate the bed with the lowest possible backwash volume, saving money on water processing. The STiR filter is unique in that our patented scrubbing cycle utilizes the continuously stirred tank reactor model to fully fluidize and clean the filter media.

Customized Water Filtration Solutions

Filtra-Systems works with you to design a system that does what it needs to do at a reduced cost and for a longer period of time. Our representatives work with you to suggest products in our catalog that will purify water more efficiently than competing products and companies. Call Filtra-Systems today to speak with a representative about how our waste water filters and water filtration equipment can improve your business.

Advantages of Industrial Cartridge Filters

When searching for a disposable filter for your system, there are two different types to consider: cartridge filters and bag filters. Bag filters are made of several materials and are generally considered to be surface filters, while cartridge filters can be either surface or depth filters. The big questions is, what type of filter best suits the needs of your company? Consider the information below to help with the selection process. Keep in mind, every solution is different, and it is possible that your company may require more than one piece of equipment for efficient filtration.

What Are You Trying To Filter?

This question is crucial, as the type of contaminant being filtered can be stopped more efficiently by one type of filter than another. For example, most cartridge filters are going to be very effective against very small contaminants, at a concentration of less than 50 ppm. These filters will be effective against fine contaminants but may not be as efficient when filtering larger particulate, at higher concentrations. Filtra-Systems industrial cartridge have a high contaminant removal rate. These cartridges have very fine, highly concentrated fibers on the inside of the cartridge, and larger fibers with more porous openings on the outside of the cartridge to catch a large amount of contaminants.

How Do You Want To Filter

How much space needs to taken up by the filter? To process larger flow rates, larger filters housings are needed. Alternately, a larger filter housings can be installed in applications with low flow rates, so that the filter will not need to be changed as often. Two different cartridge filter designs are offered: depth and surface. A depth filter looks like a block of material, and catches material throughout the cartridge. A surface filter will typically have a pleated material, and only catches solids on the outer surface. These are typically absolute rated filters (catches 99.5% of contaminants at a given micron rating) while depth filters are nominally rated.

The Advantages

Overall, depth cartridges have the advantage of thickness and depth, allowing for more material to be caught by the filter. These cartridges are also easily disposable and are easily replaced. Contact Filtra-Systems today to determine which cartridge filter is right for you and for information on our standard and customized industrial filtration solutions.

Industrial Water Filtration Solutions For Your Industry

Not all industries require the same industrial water filtration system, so Filtra-Systems provides a wide range of products, as well as customized solutions, for many different industries and needs. Some of our solutions include industrial process water systems, wastewater solutions, groundwater solutions, and units for cooling water. Whatever your industry’s needs, we provide systems to efficiently filter out contaminants and particulate.

Industrial Process and Wastewater Solutions

The STiR Walnut Shell Media filter provides solutions for both process water and wastewater. This system is aimed at reusing water, which has both an economical and environmental impact. This system uses a walnut shell media, which is adept at removing both total suspended solids (TSS) and oils from water, while also minimizing the amount of backwash water that is required. The STiR typically backwashes with less than 0.5% of the total water throughput, and in most cases clean water is not required for a backwash.

Groundwater and Cooling Water Systems

Cooling water systems frequently employ either walnut shell filters or bag filters to remove several different types of contaminants. Clean water can be sent back to the cooling source, and water is reused. Groundwater systems include applications where runoff water needs to be filtered. Bag filters are also frequently used, especially in situations where constant filtration is not needed (eg rainwater causes liquid levels to rise, and require filtration). Many different bags are available, and each bag has different properties for different applications. The bag material can be varied for changing liquid stream compositions, such as the addition of oil. Different micron ratings are available for different removal efficiencies. We provide systems which are easily maintained and flexible to your needs.

Overall, each business needs its own, individually selected solution to filter their water. Filtra-Systems is there to provide these different options for each companies preferred filtration system. These products will help your project as cost effective as possible, and our products stand the test of time so you can keep the same filtration system for many years to come.

Incorporating Bag Filters Into Your Treatment Systems

Deciding on which bag filters to use in your treatment system depends on many factors. For one, it’s important to consider which type of filter housing is necessary for your needs: single or multiple bag housing. Next, you must decide which type of filter bag the project requires.

Bag Filter Housing

The housing of the bag filters should be considered before any purchase is made. This ensures that the bag filters are sized correctly for the water treatment system. The first point to consider is the flow rate that the water needs to be filtered at. If the project calls for a high flow, selecting a multiple bag filter will allow all of the water to be filtered by only using one housing. However, if the project is smaller, it might not require the extra filtration afforded by a multiple bag unit. In this example, a single bag unit would be more appropriate.

The next point to consider is the material of construction of the housing. Industrial water and wastewater projects typically use 304 stainless steel. In applications where oils, coolants, or caustic fluids need to be filtered, carbon steel is much more commonly used. For filtration of acids, and other corrosive materials, 316 stainless steel, or other higher grades of steel are required.

Which Bag Filter To Choose?

Along with the choice of housing for the bag filtration system, selecting the correct filter for the job is essential. Anyone installing a filter system needs to consider the type of liquid to be filtered and the material that needs to be removed.

Starting with what is being filtered, an activated carbon impregnated bag filter is an excellent choice for the removal of heavy metals, VOCs, BOD, and other organic compounds. It is able to adsorb dissolved material from water. If oil needs to be removed from water, an Oil Absorption Bag Filter is the best choice. The multi-layer design increases the chances of oil droplets colliding with and absorbing onto the polypropylene material as the water passes through the bag. Nylon Mesh bags are frequently used in applications where more porous bags are needed (greater than 100 micron).

The two most common materials used in bags are polypropylene, and polyester. To decide which material to select, first consider the liquid being filtered. Polypropylene offers excellent chemical resistance, and is often selected when acids, bases, or water needs to be filtered. Unfortunately, polypropylene swells when it comes into contact with oil, which can prematurely clog the pores of a bag. For this reason, polyester is used when filtering oils, coolants, and solvents. Polyester can also be used for water or weak acids.

To create the perfect filtration system for your project, consider the above suggestions before determining which bag filter you need for your treatment system.