Tag Archives: Coolant Filtration Systems

Why Coolant Filters Are A Must For CNC Machining Applications

There are many reasons why your shop floor would use the latest in CNC coolant filtration systems to help keep the coolant system working properly.

Most folks in the industry are well aware of how much money coolant filtration systems can save a company over the course of a year and the lifetime of each machine. But this is only the beginning because filtration companies such as Filtra-Systems move towards the creation of systems that are more effective and efficient using a wide range of filtration mediums.

Poor Filtration Costs Time And Money

The simple reality is that in today’s manufacturing environment of ever-tightening budgets, the use of a poor-quality CNC coolant filter can lead to a range of problems.

Among the worst of these are the risk of metallic fines ending up in the coolant and the growth of bacteria.

A buildup of metallic fines within the coolant not only reduces the quality of machined parts, but also leads to accelerated wear throughout the machinery, causing damage to the pump, nozzles, and potentially the machine tool.

Why Not Do Things The Right Way?

Today’s machine industry is running machinery that operates faster and is working with metals that are more abrasive than those cut in the past. All of this places a huge demand on the coolant, and therefore the CNC coolant filter system.

Quite simply, it has become more necessary for modern coolant filtration systems to provide extremely stable and reliable performance.

There was a time when a machining facility might be able to get away with a CNC coolant filtration system that was cobbled together using parts from a variety of manufacturers or systems. In today’s high pressure, high-speed machining environment where extreme precision is more important than ever, this type of system is no longer good enough.

At Filtra-Systems, we offer turnkey chip processing and coolant filtration systems designed to provide your facility with continuous operation.

The reality is, whether you are manufacturing engine blocks, camshafts, axles, or any one of thousands of other products, our CNC coolant filters are designed to provide your machines with the cleanest possible coolant at all times.

Your Company, Your Coolant Filtration System

At Filtra-Systems we understand that no two clients have the same needs. To guarantee that we meet your specific needs, we offer you both central coolant systems and stand-alone units built to meet your requirements.

All these CNC coolant filter systems can be customized to meet your needs using pressure, vacuum, magnetic, and bag filters to ensure every drop of coolant sent back to your machines is as pure as possible.

The way we look at it, we’re here to help you keep your operating costs under control by reducing the wear and tear on your machinery. We accomplish this by providing the highest level of coolant filtration possible at all times.

Call us now, 248-427-9090 and we’ll help you get the perfect CNC coolant filter system faster and easier than ever before.

Filtra-Systems Receives Ford Supplier Achievement Award

Ford Excellence Award Photo
Filtra-Systems Vice President Keith Bratten receives the Supplier Achievement Award from Ford Executive Engineer

Filtra-Systems has received the Ford Achievement in Supplier Efficiency Award for Manufacturing and Engineering Excellence.

This is the culmination of a long working relationship with Ford, which has resulted in the delivery of many filtration systems around the world.

Featured projects that have been completed with Ford Motor Company can be seen here:
Aluminum Machining

 

 

Central Machine Tool Coolant Filtration Systems Customized For Your Applications

As a world leader in industrial filtration systems, Filtra-Systems has collaborated with a number of customers during a business run that exceeds 30 years. When it comes to coolant filtration systems  meant for industrial use, there aren’t many more relevant options than Filtra-Systems. By designing and customizing filtration systems over the years, Filtra-Systems has acquired the type of experience that all industrial leaders should gravitate towards when it comes to their coolant filtration needs. Filtra-Systems offers various types of coolant filters, each meant to fit the specific needs of the customer in question. Some of these options include pressure, vacuum, and magnetic filters. Filtra-Systems central machine tool coolant filtration systems are built to offer complete central coolant filtration systems and coolant filters which operate at the required temperature, flow rate, pressure, and clarity.

HISTORY

Traditionally, central coolant filtration systems were placed below the level of the plant floor, in galleries or pits. Back in those days, floor trenches were used to transfer the dirty coolant from the machine tool to the coolant filter, which by necessity was located in a pit, under the sloping trench’s end.

MODERN USE

These days, the large majority of central filtration installations are carried out right on the plant floor. This installation method does away with the trench; the pit must also be lined and officially deemed a confined space. In cases where a central coolant filtration system is located on the plant floor, managers have the option to arrange operations based on current needs.

DESIGN

In almost all cases, the design of a central coolant filtration system is entirely dependent on a series of customer specifications, which include the following:

  • Chip Load
  • Pressure
  • Flow Rate
  • Temperature
  • Clarity Requirements
  • Preference for In Floor or Above Floor Design
  • Preference for Vacuum or Pressure Filters
  • Preference for Permanent Media or Disposable Filters
  • Component Specifications

Perhaps the most important thing to keep in mind about Filtra-Systems’ central machine tool coolant filtration systems is that they are entirely customizable. No two coolant filter applications are designed the same; each is built to suit a customer’s specific needs. With thirty patented products designed and built over more than 30 years of business operations, Filtra-Systems understands the myriad needs that come with coolant filtration, and we manufacture our products accordingly.

How A Custom Coolant Filtration System Can Improve Operating Efficiency

Filtra-Systems realizes that every coolant filter application will be different depending on the customer. Our industry experience and broad clientele have allowed us to work with a variety of customers to deliver custom, optimized coolant filtration solutions that are easily implemented. Our breadth of experience has built our company into what it is today and we provide the broadest line of equipment in the industry. We handle applications from 50 gpm to 5,000 gpm, so you can be certain we will find a solution for your needs.

An efficient coolant filtration system can make a big impact on how efficient your operation will be. A custom coolant filtration system provides an effective solution that is easily integrated. Filtra-Systems offers state of the art technology and a wide range of equipment. Our custom made systems are designed by some of the most experienced team members in the industry. We strive to meet our customer’s needs through a central system design that is both unique and efficient. Our coolant filtration systems supply the tool with the correct fluid pressure, coolant concentration, and at the necessary temperature at all times. All metal fines are removed at one location so there is no need to operate and maintain multiple coolant filters. Operating and maintenance costs are reduced and the quality of the product is greatly enhanced.

A coolant filtration system that is made specifically for your needs can help to increase the life of both water and oil based coolants. This keeps the system cleaner longer and results in a healthy and long-lasting system. In order for customers to eliminate concerns related to certain applications, custom solutions are made based on the needs and regulations of the specific industry. Magnetic, vacuum, and pressure filters a re a few of the coolant filtration system options that Filtra-Systems uses to keep your central filtration system as efficient as possible.

Contact a Filtra-Systems professional today and learn about how a custom coolant filtration system can benefit your process!

The Importance of Efficient Coolant Filtration

Filtra-Systems is a leader in industrial filtration systems. We have worked with thousands of customers to create custom filtration solutions for their needs. Because we have designed and built custom systems for clients in many industries, we understand that different solutions work better for certain applications. We offer different types of coolant filters to fit the needs of our customers, including vacuum, pressure, gravity, magnetic, and bag filters in order to meet our customers needs.

Our central machine tool coolant filtration systems are designed to provide coolant at the optimum pressure, flow rate, temperature, and clarity required for any operation. Numerous machining problems arise when coolant is not filtered properly. The proper coolant filtration equipment from Filtra-Systems will significantly lower the need to operate and maintain multiple coolant filters. This will result in an overall enhancement of product quality and reduce operating and maintenance costs.

Every coolant filter that a customer has serves a slightly different purpose. Our broad clientele and over thirty patented products allow us to make efficient coolant filtration systems for our customers to implement in their operations. We offer the broadest line of equipment in the industry, and can handle applications from 50 gpm to 5,000 gpm in every type of machining operation, with any type of cutting fluid. Coolant filtration systems are designed to operate at optimal temperatures in metalworking industries. The flow rates and clarities are specially designed for a metalworking atmosphere to ensure that the coolant is provided to the tool at the temperature and pressure necessary for effective operation. In order for you to optimize your system, custom technologies must be an option.

We offer custom designed and engineered coolant filtration systems made to your specific needs. Our experience and expertise in the industry allows us to design and install systems custom to your needs. Contact one of our professionals today to get started! We have over 30 years of experience that we would love to share with you as you search for the right product.

The Importance Of Coolant Filtration In Metalworking Industries

At Filtra-Systems, we specialize in a variety of industries. We devote our time and resources to engineering products to meet the needs and exceed the expectations of our customers. We take pride in being the industry leaders with our advanced technology and team of experienced professionals leading the way. Each product is designed for a particular industry to enhance productivity, reduce costs and improve accuracy.

Why is coolant filtration important in metalworking industries?

Simply put, our coolant filtration systems are designed to operate at optimal temperatures in metalworking industries. Furthermore, the flow rates and clarities are specially designed for a metalworking atmosphere to ensure that the coolant is provided to the tool at the temperature and pressure necessary for effective operation.

What does the coolant filtration do for your business?

This is a very important question. Every piece of technology we manufacture is designed with this question in mind. We keep our customers interests in mind when we design our filters, so maintenance and overall costs are minimized. The coolant filtration systems do more for your business than you may realize. The systems eliminate the need for additional maintenance, which increase the operational costs of your business. Our machines are configured to require little to no maintenance and additional upkeep, which can be one of the high costs of manufacturing parts. The filters keep coolant clean, ensuring that you can meet your part cleanliness specs.

At Filtra-Systems, we believe that not every product will suit your needs. We understand that in order for you to make the most of your system, customizing certain technologies must be an option. We offer custom-designed and engineered coolant filtration systems made to your specific needs. Our experience and expertise in the industry allows us to design and install systems custom to your needs.

Contact of our professionals today to get started! We have over 30 years of experience that we would love to share with you as you search for the right product. Visit our website to view all of our products, and the industries they are used in!

How Proper Coolant Filtration Can Increase Efficiency

Many of our customers are looking to increase process efficiency when they begin to search for a new filtration system. At Filtra-Systems, we have worked with thousands of customers to meet their industrial filtration needs. Whether it is industrial water filters or central coolant filtration systems, our experts design and engineer products customized to our customer’s needs. We understand that not one single solution will work for every company, so we take pride in our customized solutions for customers.

Here we will explain how proper coolant filtration can increase efficiency.

It is no secret that we are all about maximizing and increasing efficiency. We spend large amounts of time engineering products that will be long lasting and maximize efficiency and production for our customers. Our customer’s satisfaction is our main concern when building new equipment. Our coolant filtration systems are designed to operate at the optimal pressure, flow rate, and temperature for each individual operation.

Individual coolant filtration systems are used in applications that require single filters for each CNC machine. A central system can be designed for operation with multiple cutting machines. By designing your central system around our coolant filters, you are providing the machines with the same temperature, concentration, and pressure of the coolant. By doing this, the most efficient filter may be installed.

Using the proper coolant filtration equipment from Filtra-Systems will eliminate the need to operate and maintain multiple coolant filters. This will result in an overall enhancement of product quality and reduce operating and maintenance costs.

Talk to a Filtra-Systems professional about finding the proper coolant filtration to increase efficiency today. Our team of experts is happy to answer all of your questions and find a suitable solution for your company’s needs. Contact us today!

How A Coolant Mist Collector Can Improve The Health Of Your Workforce

If you are in charge of a workforce, health is always a top priority. Keeping your workers safe is first and foremost. What if you could not only keep them safe but protect the health of your workforce? At Filtra-Systems, we take pride in engineering safe and efficient technology. We want our customers to enjoy our products without the risk of incurring any health issues. That is why we have designed the Coolant Mist Collector, which can improve the health of your workforce.

Our Mist Collector uses centrifugal separation to remove oil mist from the air. The oil mist droplets are gravity-drained back into the machine, decreasing the overall coolant losses. This also reduces the cost of coolant make-up costs. This piece of machinery is unique because at this stage it does not require moving parts, like other centrifugal mist collectors do. Due to the non-moving parts, maintenance is reduced.

During the process of coolants/oils being sprayed onto parts, mist is released into the air. This oil mist is known to cause long-term health problems. These are experienced by your workforce, who are exposed to this mist on a daily basis. Respiratory issues are commonly related to the exposure of oil mist. Long term effects are typically more severe and can include skin diseases. The current OSHA requirement for mineral oil in air exposed to workers is a maximum of 5 g/m3. Mist often collects on the walls, machines, floors, etc.

As for the improvement of your workforce’s health, the Coolant Mist Collector has you covered. Our mist collector prevents mist from entering the air due to its design. Our collectors are mounted to the cutting machine which prevents the mist from entering the workplace and endangering the workforce.

Improve the health of your workforce with our Coolant Mist Collector! The health and safety benefits, in addition to the process benefits and savings combine to greatly improve your manufacturing setting. Contact us today!

Keep Your Coolant System Efficient With Proper Filtration

Your coolant system is unique to your application. To get the most out of your coolant, it is essential that the right filtration is used. Filtra-Systems is a worldwide leader in industrial filtration systems. We have worked with thousands of customers to create custom solutions for their individual needs.

Our variety of patented products and extensive industry experience helps us deliver custom, optimized industrial filtration systems for our customers, which are easily integrated into their operation. Our clientele ranges across many industries  and we understand that different solutions work better for certain applications, which is why we offer different types of coolant filters to fit the needs of our customers. These include vacuum, pressure, magnetic, and bag filters.

The variety of projects that we have worked on over the years allows us to offer the broadest line of equipment in the industry and handle applications from 50 gpm to 5000 gpm for every type of machining operation and cutting fluid. Our central machine tool coolant filtration systems are designed to provide operation at optimal pressures, flow rates, temperatures, and clarities.

Central coolant systems are utilized when multiple machines are integrated for an operation. Our coolant filters can be implemented in a variety of configurations, and have the advantage of providing each machine with the same coolant, at the same specifications. Operational costs are reduced, as well as the stress and cost of maintenance.

Contact us today if you have questions about which filtration systems is best for your facility!

How Turnkey Coolant Filtration Systems Can Simplify Your Filtration Process

Filtra-Systems knows filtration, whether it’s providing replacement technology for a sand filter or full coolant filtration systems. Over the last 30 years, we’ve been providing coolant filtration systems for countless clients who have the need to keep their coolant systems clean and operating at peak efficiency.

Turnkey Operation for Ease of Use

Our turnkey chip processing and coolant filtration systems make use of resilient design features that can operate continuously to support any size production machining. We can create the ideal coolant filtration system for your company, as we have built systems for a number of machined products like bearings, gears, crankshafts, camshafts, heads, and engine blocks. It’s thanks to this broad clientele and our extensive experience in the metal cutting industry that we can design, manufacture, and install customized and optimized filters that integrate smoothly into your existing operation. Whether you need filtration for a flow rate of just 5 gallons per minute or as much as 5,000 gpm, Filtra-Systems has you covered.

Have more questions about our turnkey coolant filtration systems, and how these technologies can help your company remain efficient? Contact Filtra-Systems today to learn more.