In the 40 years of experience that Filtra-Systems has in the industrial water filtration industry, we have provided solutions for a wide variety of types of projects. Our company values your success and understands the detailed processes associated with sand filters. We provide solutions to several different industries that have varying levels of filtration needs while working to conserve energy and water usage. Our walnut shell filters are an excellent replacement technology for sand filters. If you understand the advantages of this equipment, and how your company can benefit from this technology, you will be in a hurry to find a new solution that works for your company.
A number of problems are associated with traditional sand filters, which can lead to inefficiency and overall headache within your process. As an example, when oil or sticky solids (such as metal hydroxides) are introduced into the filter, it will cause portions of the bed to become clogged and very difficult to clean. This will result in an extended backwash cycle, increased treatment and disposal costs, and possibly water that does not meet clarity requirements. A sand filter bed needs to be replaced every few years to alleviate these concerns. Replacement technology for sand filters can provide a solution that you can count on for your operation. Walnut shell filters help your company meet its goals by achieving lower backwash volumes and eliminating the cost of replacing the bed.
Finding replacement technology for sand filters that works for you can result in numerous benefits to your operation. Walnut shell media can be an effective solution for effective oil-based contaminant removal. Our technology can help improve water quality, cut operating costs, and improve your process.
Contact Filtra-Systems today to learn more about the STiR!
Filtra-Systems has over 30 years of experience in providing quality solutions for various industrial water filtration needs. Our company realizes that there are a variety of different sand filters, including slow and rapid filtration options. It is a detailed process, and you need to know the best option for your specific industry. Filtra-Systems’ progressive approach to industrial water filtration systems has allowed us to stay ahead of the curve in an industry where more efficient technology directly relates to more money in your pocket and a more hassle-free industrial water filtration process. Using walnut shell filters as replacement technology for a sand filter is an important option that is becoming more popular across a variety of industries. It comes down to understanding the advantages and how your company or industry can make the most of this technology. Learn more about the details of the STiR filter here.
Filtra-Systems has identified a number of issues with sand filters. Our company understands issues related to sand filtration and how they can contribute to inefficiency within water based processes. For example, when oil comes in contact with a sand filter it will cause portions of the bed to become clogged and is very difficult to clean, even in extended backwash cycles. These conditions contribute to increased treatment and disposal costs and potentially water that is not properly cleaned. Sand filter beds need to be replaced every few years. Filtra-Systems provides replacement technology for a sand filter that will revolutionize our industrial water filtration systems. Walnut shell filters can help your company reduce the cost of replacing the bed and by achieving low backwash volumes.
Updating your existing sand filters to walnut shell filters can benefit your company in many ways. By removing oil-based contaminants efficiently can prevent frequent issues that a typical sand filter, such as “mudballed” portions of the bed. Our technology can help improve water usage, cut operating costs, and improve the flow of water. Solutions offered as a replacement technology for a sand filter are patented and incorporated through detailed cycles, with a limited use of chemical compounds. The STiR Walnut Shell Filter overcomes the limits of sand filters in several important ways, such as higher particle removal efficiencies, especially of oils and greases. The walnut shell media in the STiR never needs to be replaced, while sand filter beds need to be replaced every 3-5 years (or sooner, when exposed to oil).
More information on replacing sand filters with STiR filters can be found here. Contact a Filtra-Systems professional today to ask about how you can take advantage of STiR technology.
In the world of water filtration systems, sustainable water filters were at one time prohibitive to operate and design. However, Filtra-Systems’ innovative approach to building sustainable systems has made adopting a replacement technology for a sand filter both cost-effective as well as efficient. Never before has it been so easy to ensure your industrial water filter system is as “green” as it can be thanks to Filtra-Systems’ STiR filter systems.
The STiR Innovation
Performing as a Continuously Stirred Tank Reactor (CSTR), our STiR technology is a patented process that has been mathematically proven to clean 100% of filter media during a single backwash cycle. The filter media itself is permanent – STiR industrial water filters use black walnut shell media, a media that is resilient, hard, chemically inert, and is a byproduct of the food processing industry. In fact, it isn’t necessary to ever replace the walnut shell media, as the typical life of our media under normal operation is 30-plus years.
More Than Just Sustainable Filter Media
While never having to replace your filter media again is a fine example of how the STiR is an excellent replacement technology for a sand filter, there are even more sustainable benefits to our patented design. Normal operation of our STiR Industrial Water Filter does not need any chemicals in order to operate, and our backwash method likewise requires no additives or surfactants.
The backwash volume generated by our STiR filter is also minuscule. Only one half of one percent of throughput is backwashed, something that none of Filtra-Systems’ competitors can claim. Combined with our high removal efficiency of 95% of suspended solids and 90% of oils and greases at 5 micron, waste is minimized – another way you can ensure your industrial water filter system is as sustainable as it can be. All of these reasons show why the STiR is an excellent replacement technology for a sand filter.
Are you interested in learning more about our line of STiR filters? Contact Filtra-Systems today to have all of your questions regarding how you can increase the sustainability of your water filtration system answered.
Sand filters have been used for water filtration since the early 19th century, and their success is mainly due to their simple design. Filtra-Systems has over 30 years of experience providing advanced industrial water filtration systems to our clients, and that has shown us that there are drawbacks to using sand filtration, especially in modern times, when companies have become increasingly aware of the need to conserve energy and lower overall water usage.
Filtra-Systems Understands the Drawbacks of Industrial Sand Filtration
Sand filters are often used in areas in which removal of suspended matter from water or waste water is required. Unfortunately, these filters also require frequent cleaning, which in turn produces large quantities of polluted rinse water that itself must then be cleaned and disposed of properly. This can create environmental issues and increased maintenance costs.
Additional problems can arise when the water source introduces oil into the sand filter. This can cause the sand bed to become clogged and uncleanable, even when treated with extended backwash cycles, and results in increased disposal costs and potentially unsafe water. Typical sand replacement is every 3-5 years, but the introduction of oil can dramatically decrease the life of the bed.
The Best Replacement Technology for a Sand Filter May Not Be a New Sand Filter
Filtra-Systems can help you to find a replacement for your industrial sand filter that provides improved water quality while reducing bed replacement costs and lowering backwash volumes. The solution we offer for replacement of sand filters is the patented STiR Walnut Shell Filter, which can decrease your use of chemical compounds while producing higher removal efficiencies, especially of oil and grease. Plus, the walnut shell media in the STiR never needs to be replaced.
So contact Filtra-Systems today to learn more about the STiR and other industrial water filtration systems that can save you money while improving efficiency.