Walnut Shell Media Filters
Don't overthink it -- because these walnut shell filters could be the solution to all your filtration problems!
When it comes to reliable, efficient industrial filtration, the Filtra-Systems Walnut Shell Media Filter is the industry’s most trusted solution. Purpose-built to handle oily process water and industrial wastewater, this proven filter technology ensures cleaner, reusable water with over 99% uptime.
As a trusted walnut shell filter system manufacturer with over 40 years of experience, you gain access to sustainable, high-performance filtration with systems installed in a wide range of industrial applications worldwide.
How Walnut Shell Media Filters Work
The Filtra-Systems Walnut Shell Media Filter is designed to remove oil and suspended solids with superior efficiency.
Here’s how:
- Contaminant Removal: As water passes through the media bed, oil and solids are retained efficiently. Walnut shell media behaves like a magnet, removing 95% to 99% of suspended solids and 90% to 99% of hydrocarbons, leaving water exceptionally clean.
- Backwashing Technology: When the walnut shell bed becomes full of contaminants, a powerful patented backwashing system automatically cleans the media bed.
- Rotating Media Scrubbing Assembly: This patented technology fluidizes and scrubs the media bed, achieving complete regeneration of the media during each backwash cycle.
The best part? This entire process requires:
- No chemicals
- No surfactants
- No air sparging cycles
This backwashing approach makes the walnut shell filter not only the most efficient solution but also the easiest to maintain.
Advantages of Walnut Shell Media Filters
The walnut shell media filter offers distinct benefits over conventional filtration systems like sand and anthracite filters.
Designed with durability and efficiency in mind, it solves common filtration frustrations while improving operations.
Better Filtration Results
- Removes 95% of solids at 5 microns and 90%-99% of insoluble hydrocarbons.
- Captured oil remains in droplets (unlike sand filters, where oils form clogs), enhancing filtration over time.
- The oil absorption capacity of walnut shells is 2-3 times greater than sand media, ensuring optimal performance over a long period without clogging.
Cost-Effective and Long-Lasting
- Walnut shell media doesn't need replacement thanks to its high durability, as black walnut shells have an exceptionally low attrition rate of only 2% per year.
- Unlike sand filters, which require frequent replacement or cumbersome manual cleaning, walnut shell media is sustainable and designed to last the filter’s entire lifetime.
Space-Saving Design
- Walnut shell filters operate at flux rates of 10-12 gpm/ft², which is significantly higher than sand filters (6 gpm/ft²) and anthracite filters (4-4.5 gpm/ft²).
- This results in smaller filter housings, freeing up valuable floor space for other equipment in your facility.
Click here to discover the advantages of a walnut shell media filter
Why Switch from Sand or Anthracite Filters?
Many facilities struggle with traditional filters—especially in oily water applications.
Common issues include:
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Mudball formation from oil exposure
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Frequent media replacement every 6–60 months
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Excessive water usage during backwash cycles
STiR Backwash vs. Traditional Filters:
| Filter Type | Backwash Water Volume |
|---|---|
| Walnut Shell | 1X |
| Sand | 5X |
| Anthracite | 7X |
These walnut shell media filters eliminate these pain points with lower water usage, no chemical additives, and reliable automatic backwashing.
Description
Filtra-Systems' innovative STiR Deep Bed Nut Shell Media Filter has overcome the limitations of conventional bed-type industrial water filters by leveraging a maximum efficiency regeneration design.
This media regeneration in our walnut shell filter is achieved using the kinetic model of a Continuous Stirred-Tank Reactor (CSTR).
The CSTR makes backwashing
- The most efficient
- The most powerful
- The most economical
It is the only scientifically proven regeneration technology offered on the market today.
Operation & Application
In high-volume industrial water and wastewater filtration applications, our Deep Bed Walnut Shell Media Filters are ideal for removing:
- Suspended solids.
- Insoluble hydrocarbons.
Each Deep Bed Walnut Shell Media Filter excels in high-volume water and wastewater filtration applications, including:
- Oily wastewater filtration
- Groundwater treatment
- Cooling water recycling
- Process water filtering and reuse
With their superior performance and efficiency, walnut shell filters achieve up to double the throughput of standard sand or mixed-media filters.
This exceptional filter system doubles the efficiency of conventional systems like sand or mixed-media filters, with performance results that remove:
- 95% to 99% of suspended solids.
- 90% to 99% of insoluble hydrocarbons.
With this superior combination of efficiency, reliability, and no chemical usage, the Walnut Shell Media Filter stands as one of the best-performing and most sustainable industrial water purification systems available today.
Click here to discover why a walnut shell media filter is a great option for you.
Product Range
Discover a variety of walnut shell media filter configurations to meet your specific operational needs:
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Vertical Units: 70 to 2,800 GPM
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Horizontal Units: 1,200 to 12,000 GPM
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Single units up to 5,000 GPM (175,000 BWPD)
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All systems are pre-assembled, skid-mounted, and ready for quick installation.
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Custom designs available for larger applications.
Features & Benefits
- Unique to the Deep Bed nutshell industrial water filters is a patented media scrubbing cycle that fully regenerates the media filtration system during each backwash cycle.
- This scrubbing cycle is initiated automatically whenever the filter bed becomes dirt-laden.
- A change in the pressure differential across the filter bed or an automatic preset time signal activates backwashing.
- The current Walnut Shell media design incorporates the high intensity of a mixer to vigorously agitate the media bed during the scrubbing cycle.
- The mixer is combined with the separating efficiency of a rotating backwash scrubber screen to produce the optimum separation of the scrubbed media from the concentrated backwash fluids.
Why Filtra-Systems is the Leading Walnut Shell Filter System Manufacturer
With over 40 years of experience, Filtra-Systems has solidified its position as the industry leader in walnut shell filter systems. By designing, building , and field-testing solutions for a wide range of applications, we’ve delivered reliable and cost-effective systems to meet customer needs.
Our patented STiR Deep Bed Nut Shell Media Filter technology is based on the kinetic model of a Continuous Stirred-Tank Reactor (CSTR) —the only scientifically proven regeneration technology available today. This design ensures maximum backwashing efficiency, and hundreds of installations worldwide confirm its success.
Rental Options Available
Not ready for a capital investment? Filtra-Systems offers rental systems that fit into your budget, giving you access to state-of-the-art filtration technology without upfront equipment costs.
When your sand, anthracite, or multimedia industrial water filter system stops backwashing properly, the Walnut Shell Filter will do the job, 100% guaranteed.
Industry Applications
Our Walnut Shell Media Filter Systems can be used in a variety of different applications including:
Not sure what type of filtration you need or have questions about your equipment?
Ask our team of experienced applications engineers to review your application, process, and facility then make recommendations that will be best for your business.
Explore Related Featured Projects
Below you will find some projects that have benefited from this technology.
