Frequently Asked Questions

Filtra Systems offers advanced industrial filtration solutions for water, air, and chemical applications. These water filtration systems include produced process water treatment for oil and gas, PFAS and chemical remediation for contaminant removal, and groundwater filtration for safe use in municipal and industrial settings. We also specialize in oil field and ATF oil filtration, ensuring machinery efficiency by eliminating particulates and contaminants. Additionally, our air, dust, and fume filtration systems protect workers and equipment by maintaining air quality in manufacturing and chemical processing environments. Custom solutions are available to meet unique industrial needs.

Filtra Systems’ expertise extends to high-performance filtration for diverse industries, including metalworking, wastewater treatment, and chemical processing. These systems are designed to enhance operational efficiency, comply with regulations, and extend the life of fluids and equipment. From liquid filtration for coolants and oils to air filtration for dust and fumes, we provide tailored solutions for complex challenges. Our custom filtration systems ensure optimal performance for specialized applications. Learn more at filtrasystems.com.

Let’s break down the difference between water treatment and filtration in a simple way. Treatment systems are the all-in-one solution - they're like a Swiss Army knife for water processing. They can remove particulates (solids), dust, liquids, oils, chemicals, microorganisms, metal shavings, gases, sediments, and abrasive particles - whatever it takes to get your water ready for specific industrial processes. 

Filtration systems are more specialized - imagine a really good strainer or sieve. Their job is pretty straightforward: catch the bad stuff and let the clean water through. While you'll often find filtration systems working as part of a larger treatment setup, they're really just focused on that one important task of removing particles and contaminants.

Ultimately, both water treatment systems and water filtration systems improve product quality, enhance equipment efficiency, reduce maintenance costs, and ensure compliance with safety and environmental standards in manufacturing processes.

The need for custom filtration usually comes down to three main factors: the uniqueness of your manufacturing process, regulatory requirements, and cost efficiency. Some industrial manufacturers can work perfectly well with standard filtration systems, while others need specialized solutions due to specific contaminants or high-purity requirements. For a more accurate answer, what is needed is a more detailed understanding of what you're manufacturing, your facility, and what your water quality goals are.

Simply give Filtra-Systems a call at 248-427-9090. Our team of filtration experts will ask you for more specifics about your manufacturing processes, facility, and what you are trying to achieve. Then, we’ll be happy to provide you with a free, no-obligation quote.

Reduced Efficiency or Performance: A noticeable drop in filtration effectiveness, such as increased contamination levels or slower processing speeds, often indicates the system needs maintenance or repair.

Increased Pressure Drop: A significant rise in pressure differentials across the filter suggests clogging or blockage, signaling that the system requires attention.

Visible Damage or Wear: Cracks, leaks, or physical damage to filters, housings, or seals are clear signs that maintenance or replacement is needed.

Unusual Noises or Vibrations: Strange sounds or vibrations during operation can point to mechanical issues or misalignment within the filtration system.

Frequent System Failures or Downtime: Repeated breakdowns or unexpected shutdowns often indicate that the filtration system is overdue for maintenance or repair.

Immediate Action Approach: If your industrial filtration system isn’t working properly, immediately shut it down to prevent further damage, inspect for visible issues like clogs or leaks, and consult the system’s manual or a technician for troubleshooting steps.

Step-by-Step Solution: First, check for obvious problems like clogged filters, low pressure, or leaks. If the issue isn’t clear, review the system’s operational logs, perform routine maintenance, or contact a professional for a thorough inspection and repair.

Preventative Focus: If your filtration system isn’t functioning correctly, assess whether regular maintenance was skipped or if it’s due for part replacements. Address the immediate issue, then implement a preventative maintenance schedule to avoid future problems.

Technical Troubleshooting: Start by diagnosing the problem: check pressure levels, filter conditions, and flow rates. If the system is still underperforming, clean or replace filters, inspect seals and connections, and consult a specialist if necessary.

Safety-First Approach: If the system isn’t working properly, prioritize safety by turning it off to avoid contamination or equipment damage. Then, inspect for issues like blockages, wear, or malfunctions, and call a certified technician if needed.

Cost-Effective Strategy: Begin by performing basic checks, such as cleaning or replacing filters and ensuring proper pressure levels. If the problem persists, consult a professional to avoid costly repairs or system failures down the line.

Proactive Maintenance Angle: If your filtration system isn’t working as expected, it may be a sign that it’s overdue for maintenance. Clean or replace filters, inspect components for wear, and schedule regular service to keep the system running efficiently. Call Filtra-Systems to schedule a service call at 248-919-6136

Expert Consultation Emphasis: When your filtration system isn’t functioning properly, document the symptoms and contact a qualified technician or the manufacturer for expert advice. Avoid attempting complex repairs yourself to prevent further damage.

Systematic Problem-Solving: Identify the specific issue (e.g., reduced flow, contamination, or pressure changes), refer to the system’s manual for troubleshooting tips, and escalate to a professional if the problem isn’t resolved.

Emergency Response: If the filtration system fails unexpectedly, stop operations immediately to prevent contamination or damage. Inspect for obvious issues, and if the cause isn’t clear, call a technician for urgent repairs. Call Filtra-Systems to schedule a service call at 248-919-6136 

General Guideline: Regular maintenance for an industrial filtration system should typically be scheduled every 3 to 6 months, depending on usage and operating conditions. However, always refer to the manufacturer’s recommendations for specific intervals.

Usage-Based Approach: The frequency of maintenance depends on how heavily the system is used. For high-demand environments, consider monthly check-ups, while lighter usage may only require quarterly or biannual maintenance.

Condition Monitoring: Implement a condition-based maintenance schedule, where you monitor system performance (e.g., pressure drops, flow rates, or filter condition) and schedule maintenance when indicators suggest a decline in efficiency.

Preventive Maintenance Plan: Establish a preventive maintenance plan that includes routine inspections every 1-3 months, with full servicing every 6-12 months, to ensure optimal performance and avoid unexpected downtime.

Industry Standards: Follow industry-specific standards or guidelines, which often recommend maintenance intervals based on the type of filtration system and the contaminants being filtered. For example, systems handling heavy particulate loads may require more frequent attention.

Customized Schedule: Work with a filtration specialist to create a customized maintenance schedule tailored to your system’s design, operational demands, and environmental factors.

Always prioritize safety and efficiency by adhering to the system’s technical manual and consulting with professionals when in doubt.

Yes, for our equipment.  And we also manufacture and stock Industrial Replacement Filters for almost any filtration system, which can be found and purchased at Filtrasupply.com.

Can't find the filter you need, Give us a call at 614-951-9701 with your filter specifications and we may be able to custom create a filter for you.